Development of ironless coreless axial flux permanent magnet generator

Axial flux permanent magnet generator is well known on application of wind turbine electricity generation. The elimination of some iron core usage in the axial flux permanent magnet generator had significantly improve the generator’s efficiency compare to the conventional generator. However, the pre...

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Main Author: Yap, Wee Leong
Format: Thesis
Language:English
Published: 2016
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/16351/19/Development%20of%20ironless%20coreless%20axial%20flux%20permanent%20magnet%20generator.pdf
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spelling my-ump-ir.163512021-11-29T07:26:46Z Development of ironless coreless axial flux permanent magnet generator 2016-04 Yap, Wee Leong TJ Mechanical engineering and machinery Axial flux permanent magnet generator is well known on application of wind turbine electricity generation. The elimination of some iron core usage in the axial flux permanent magnet generator had significantly improve the generator’s efficiency compare to the conventional generator. However, the presence of cog cause by the ferrite material within the generator is seen somehow restricting the application of the generator where low rotational torque is required. Cogging creates an attraction force between magnets and ferrite material in a generator. More power is required to overcome cogging before the generator can be spun continuously. With the increase of power output, the problem of cogging is also increased. Therefore, more power is required to overcome the increased torque. The research sought to fundamentally study the possibility of removing ferrite material in an electric generator. The generator was designed, fabricated and experimentally validated to qualify its no-load and loaded characteristics. The research began with fundamental studies on electric generator and eventually followed by the design concept. The concept was later analyzed in simulation mode by using finite element software to study its characteristics in order to determine its optimum arrangements. Based on the optimum design obtained in the finite element simulations, the generator was then developed and tested in experimental mode to qualify and quantify its qualitative and quantitative characteristics. Since the generator was made coreless and ironless, the cogging torque was therefore reduce to minimum. Results in both simulation and experimental modes showed good agreement between the two. The generator managed to generate a few hundred watts of power and the efficiency was rated to be approximately 78%. Based on the quantitative experiments, pure sinusoidal 3-phase voltage wave was captured on a scope. Cog-free motion was found to have demonstrated low starting torque spin. Hence, it can be concluded that it would be suitable for use in low torque application. Many applications can benefit from this generator such as in electric generation itself, wind turbine as well as applications in the automotive industry. 2016-04 Thesis http://umpir.ump.edu.my/id/eprint/16351/ http://umpir.ump.edu.my/id/eprint/16351/19/Development%20of%20ironless%20coreless%20axial%20flux%20permanent%20magnet%20generator.pdf pdf en public masters Universiti Malaysia Pahang Faculty of Mechanical Engineering
institution Universiti Malaysia Pahang Al-Sultan Abdullah
collection UMPSA Institutional Repository
language English
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Yap, Wee Leong
Development of ironless coreless axial flux permanent magnet generator
description Axial flux permanent magnet generator is well known on application of wind turbine electricity generation. The elimination of some iron core usage in the axial flux permanent magnet generator had significantly improve the generator’s efficiency compare to the conventional generator. However, the presence of cog cause by the ferrite material within the generator is seen somehow restricting the application of the generator where low rotational torque is required. Cogging creates an attraction force between magnets and ferrite material in a generator. More power is required to overcome cogging before the generator can be spun continuously. With the increase of power output, the problem of cogging is also increased. Therefore, more power is required to overcome the increased torque. The research sought to fundamentally study the possibility of removing ferrite material in an electric generator. The generator was designed, fabricated and experimentally validated to qualify its no-load and loaded characteristics. The research began with fundamental studies on electric generator and eventually followed by the design concept. The concept was later analyzed in simulation mode by using finite element software to study its characteristics in order to determine its optimum arrangements. Based on the optimum design obtained in the finite element simulations, the generator was then developed and tested in experimental mode to qualify and quantify its qualitative and quantitative characteristics. Since the generator was made coreless and ironless, the cogging torque was therefore reduce to minimum. Results in both simulation and experimental modes showed good agreement between the two. The generator managed to generate a few hundred watts of power and the efficiency was rated to be approximately 78%. Based on the quantitative experiments, pure sinusoidal 3-phase voltage wave was captured on a scope. Cog-free motion was found to have demonstrated low starting torque spin. Hence, it can be concluded that it would be suitable for use in low torque application. Many applications can benefit from this generator such as in electric generation itself, wind turbine as well as applications in the automotive industry.
format Thesis
qualification_level Master's degree
author Yap, Wee Leong
author_facet Yap, Wee Leong
author_sort Yap, Wee Leong
title Development of ironless coreless axial flux permanent magnet generator
title_short Development of ironless coreless axial flux permanent magnet generator
title_full Development of ironless coreless axial flux permanent magnet generator
title_fullStr Development of ironless coreless axial flux permanent magnet generator
title_full_unstemmed Development of ironless coreless axial flux permanent magnet generator
title_sort development of ironless coreless axial flux permanent magnet generator
granting_institution Universiti Malaysia Pahang
granting_department Faculty of Mechanical Engineering
publishDate 2016
url http://umpir.ump.edu.my/id/eprint/16351/19/Development%20of%20ironless%20coreless%20axial%20flux%20permanent%20magnet%20generator.pdf
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