Development of a Cutting Edge Temperature Measurement Device for End Mill Tool using Infrared Radiation Technique

In current times, high speed machining (HSM) is no stranger in the manufacturing industry. It is also a fact that temperature plays an important role in productivity every process where HSM is involved. Therefore, it is vital for manufacturers to monitor the cutting temperature but this has been pro...

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Main Author:	Mohammad Ashaari, Kiprawi
Format:	Thesis
Language:	English
Published:	2020
Subjects:	TJ Mechanical engineering and machinery
Online Access:	http://ir.unimas.my/id/eprint/32193/4/Mohammad%20Ashaari_FK_MASTER%202020%20psswd.pdf
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id	my-unimas-ir.32193
record_format	uketd_dc
spelling	my-unimas-ir.321932023-03-20T07:59:24Z Development of a Cutting Edge Temperature Measurement Device for End Mill Tool using Infrared Radiation Technique 2020-10-15 Mohammad Ashaari, Kiprawi TJ Mechanical engineering and machinery In current times, high speed machining (HSM) is no stranger in the manufacturing industry. It is also a fact that temperature plays an important role in productivity every process where HSM is involved. Therefore, it is vital for manufacturers to monitor the cutting temperature but this has been proven to be quite challenging due to difficulty of determining cutting temperature at high cutting speed. This research focused on the relationship between the infrared radiation of an object to its temperature and the application of its theory to develop an accurate temperature measuring device, which is also known as a pyrometer. The developed pyrometer used a fiber optic to harness infrared radiation which was channeled to a photocell and converts it to electrical signal. The electrical signal was amplified and can be seen on a digital oscilloscope. A calibration experiment was conducted to identify the relationship between output voltage on the oscilloscope and the temperature. The developed pyrometer was used in an experiment which involves actual cutting to determine the effect of radial depth of cut on cutting temperature in different cutting speed. For each depth of cut, the temperatures were analysed and compared for different cutting speed. Based on the data from the experiment, it can be seen that as radial depth of cut increases, the cutting temperature increases. The same trend can be seen when the cutting speed is increased which shows a significant rise of cutting temperature. Universiti Malaysia Sarawak (UNIMAS) 2020-10 Thesis http://ir.unimas.my/id/eprint/32193/ http://ir.unimas.my/id/eprint/32193/4/Mohammad%20Ashaari_FK_MASTER%202020%20psswd.pdf text en validuser masters UNIVERSITI MALAYSIA SARAWAK (UNIMAS) DEPARTMENT OF MECHANICAL AND MANUFACTURING ENGINEERING
institution	Universiti Malaysia Sarawak
collection	UNIMAS Institutional Repository
language	English
topic	TJ Mechanical engineering and machinery
spellingShingle	TJ Mechanical engineering and machinery Mohammad Ashaari, Kiprawi Development of a Cutting Edge Temperature Measurement Device for End Mill Tool using Infrared Radiation Technique
description	In current times, high speed machining (HSM) is no stranger in the manufacturing industry. It is also a fact that temperature plays an important role in productivity every process where HSM is involved. Therefore, it is vital for manufacturers to monitor the cutting temperature but this has been proven to be quite challenging due to difficulty of determining cutting temperature at high cutting speed. This research focused on the relationship between the infrared radiation of an object to its temperature and the application of its theory to develop an accurate temperature measuring device, which is also known as a pyrometer. The developed pyrometer used a fiber optic to harness infrared radiation which was channeled to a photocell and converts it to electrical signal. The electrical signal was amplified and can be seen on a digital oscilloscope. A calibration experiment was conducted to identify the relationship between output voltage on the oscilloscope and the temperature. The developed pyrometer was used in an experiment which involves actual cutting to determine the effect of radial depth of cut on cutting temperature in different cutting speed. For each depth of cut, the temperatures were analysed and compared for different cutting speed. Based on the data from the experiment, it can be seen that as radial depth of cut increases, the cutting temperature increases. The same trend can be seen when the cutting speed is increased which shows a significant rise of cutting temperature.
format	Thesis
qualification_level	Master's degree
author	Mohammad Ashaari, Kiprawi
author_facet	Mohammad Ashaari, Kiprawi
author_sort	Mohammad Ashaari, Kiprawi
title	Development of a Cutting Edge Temperature Measurement Device for End Mill Tool using Infrared Radiation Technique
title_short	Development of a Cutting Edge Temperature Measurement Device for End Mill Tool using Infrared Radiation Technique
title_full	Development of a Cutting Edge Temperature Measurement Device for End Mill Tool using Infrared Radiation Technique
title_fullStr	Development of a Cutting Edge Temperature Measurement Device for End Mill Tool using Infrared Radiation Technique
title_full_unstemmed	Development of a Cutting Edge Temperature Measurement Device for End Mill Tool using Infrared Radiation Technique
title_sort	development of a cutting edge temperature measurement device for end mill tool using infrared radiation technique
granting_institution	UNIVERSITI MALAYSIA SARAWAK (UNIMAS)
granting_department	DEPARTMENT OF MECHANICAL AND MANUFACTURING ENGINEERING
publishDate	2020
url	http://ir.unimas.my/id/eprint/32193/4/Mohammad%20Ashaari_FK_MASTER%202020%20psswd.pdf
_version_	1783728412305653760

Development of a Cutting Edge Temperature Measurement Device for End Mill Tool using Infrared Radiation Technique

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