Pump System Optimization through Pumping System Assessment Tool (PSAT): Case studies in Johor and Sarawak Manufacturing Plants

Pumping System Assessment Tools (PSAT) is a tool that can be used to assess the pump system. Targeted pump in Plant A and B had been identified to apply energy savings. Through PSAT, end user can calculate electricity consumption, pump optimization rating and annual savings consumption and savings o...

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Main Authors: Mohd Danial, Ibrahim, Zalikha Farhah, Ismail
Format: Thesis
Language:English
English
English
Published: 2023
Subjects:
Online Access:http://ir.unimas.my/id/eprint/43186/3/zalikha%20farhah_dsva.pdf
http://ir.unimas.my/id/eprint/43186/4/Thesis%20MEng_Zalikha%20Farhah%20-24%20pages.pdf
http://ir.unimas.my/id/eprint/43186/5/Thesis%20MEng_Zalikha%20Farhah.ftext.pdf
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spelling my-unimas-ir.431862023-10-31T07:35:57Z Pump System Optimization through Pumping System Assessment Tool (PSAT): Case studies in Johor and Sarawak Manufacturing Plants 2023-10-22 Mohd Danial, Ibrahim Zalikha Farhah, Ismail TJ Mechanical engineering and machinery Pumping System Assessment Tools (PSAT) is a tool that can be used to assess the pump system. Targeted pump in Plant A and B had been identified to apply energy savings. Through PSAT, end user can calculate electricity consumption, pump optimization rating and annual savings consumption and savings opportunities that can be done through PSAT. In this research stud, Plant A which is located in Peninsular of Malaysia, is glove manufacturing plant. Meanwhile, Plant B which is in Sarawak is cement manufacturing plant. Targeted pump for both plants has been identified to apply the PSAT. Condition of the pump, lifespan, running hours were taken into considerations before selecting the targeted pump. To optimize pump parameters, further analysis was conducted on the pump using PSAT. Annual savings potential for the existing performance of the system can be compared with the optimal condition that is suggested by the PSAT database. Annual savings potential for Plant A is found to be RM 7,500 meanwhile for Plant B, about RM 16, 500 annual savings potential that can be saved. Through this research study, pump system limitation to collect the data is the research limitation as some parameters were not available during walkthrough energy audit and data collection. The present of PSAT is great tools to be used to assist user to do preliminary assessment for each of the pump system available in the plant. Condition of the pump was varied by increasing the flow rate of the pump which will lead to higher pump efficiency, thus bring saving opportunities to the user. Universiti Malaysia Sarawak 2023-10 Thesis http://ir.unimas.my/id/eprint/43186/ http://ir.unimas.my/id/eprint/43186/3/zalikha%20farhah_dsva.pdf text en staffonly http://ir.unimas.my/id/eprint/43186/4/Thesis%20MEng_Zalikha%20Farhah%20-24%20pages.pdf text en public http://ir.unimas.my/id/eprint/43186/5/Thesis%20MEng_Zalikha%20Farhah.ftext.pdf text en validuser masters Universiti Malaysia Sarawak Mechanical Engineering
institution Universiti Malaysia Sarawak
collection UNIMAS Institutional Repository
language English
English
English
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Mohd Danial, Ibrahim
Zalikha Farhah, Ismail
Pump System Optimization through Pumping System Assessment Tool (PSAT): Case studies in Johor and Sarawak Manufacturing Plants
description Pumping System Assessment Tools (PSAT) is a tool that can be used to assess the pump system. Targeted pump in Plant A and B had been identified to apply energy savings. Through PSAT, end user can calculate electricity consumption, pump optimization rating and annual savings consumption and savings opportunities that can be done through PSAT. In this research stud, Plant A which is located in Peninsular of Malaysia, is glove manufacturing plant. Meanwhile, Plant B which is in Sarawak is cement manufacturing plant. Targeted pump for both plants has been identified to apply the PSAT. Condition of the pump, lifespan, running hours were taken into considerations before selecting the targeted pump. To optimize pump parameters, further analysis was conducted on the pump using PSAT. Annual savings potential for the existing performance of the system can be compared with the optimal condition that is suggested by the PSAT database. Annual savings potential for Plant A is found to be RM 7,500 meanwhile for Plant B, about RM 16, 500 annual savings potential that can be saved. Through this research study, pump system limitation to collect the data is the research limitation as some parameters were not available during walkthrough energy audit and data collection. The present of PSAT is great tools to be used to assist user to do preliminary assessment for each of the pump system available in the plant. Condition of the pump was varied by increasing the flow rate of the pump which will lead to higher pump efficiency, thus bring saving opportunities to the user.
format Thesis
qualification_level Master's degree
author Mohd Danial, Ibrahim
Zalikha Farhah, Ismail
author_facet Mohd Danial, Ibrahim
Zalikha Farhah, Ismail
author_sort Mohd Danial, Ibrahim
title Pump System Optimization through Pumping System Assessment Tool (PSAT): Case studies in Johor and Sarawak Manufacturing Plants
title_short Pump System Optimization through Pumping System Assessment Tool (PSAT): Case studies in Johor and Sarawak Manufacturing Plants
title_full Pump System Optimization through Pumping System Assessment Tool (PSAT): Case studies in Johor and Sarawak Manufacturing Plants
title_fullStr Pump System Optimization through Pumping System Assessment Tool (PSAT): Case studies in Johor and Sarawak Manufacturing Plants
title_full_unstemmed Pump System Optimization through Pumping System Assessment Tool (PSAT): Case studies in Johor and Sarawak Manufacturing Plants
title_sort pump system optimization through pumping system assessment tool (psat): case studies in johor and sarawak manufacturing plants
granting_institution Universiti Malaysia Sarawak
granting_department Mechanical Engineering
publishDate 2023
url http://ir.unimas.my/id/eprint/43186/3/zalikha%20farhah_dsva.pdf
http://ir.unimas.my/id/eprint/43186/4/Thesis%20MEng_Zalikha%20Farhah%20-24%20pages.pdf
http://ir.unimas.my/id/eprint/43186/5/Thesis%20MEng_Zalikha%20Farhah.ftext.pdf
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