Highly Accelerated Stress Screening Optimization

Highly Accelerated Stress Screening (HASS) a popular method used by many manufacturing facilities to screen process defects. HASS testing comprises of two phases – (i) precipitation and (ii) detection. The detection includes a functional test at various temperature values and vibration test at 6-deg...

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Bibliographic Details
Main Author: Jamadin, Nor Hasnifarina
Format: Thesis
Language:English
Published: 2016
Subjects:
Online Access:http://eprints.usm.my/41325/1/NOR_HASNIFARINA_BINTI_JAMADIN_24_Pages.pdf
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Summary:Highly Accelerated Stress Screening (HASS) a popular method used by many manufacturing facilities to screen process defects. HASS testing comprises of two phases – (i) precipitation and (ii) detection. The detection includes a functional test at various temperature values and vibration test at 6-degree of freedom. Primary actuator control electronic (PACE) product has high customer returns due to product failure at different temperature in the field. Therefore, this research investigates the compliance in temperature profile used for PACE testing with HASS standard. Proof of Screen (POS) and data collection have shown that product control HASS testing resulted in accurate outcome. A further improvement from 2-16 % in temperature profile is achieved via process control. Process-control improved screen effectiveness to the product by minimizing the error to the set point limit. Mean Square Error (MSE), Normalize Cross Correlation (NCC), and statistical analysis tools are used to verify the process-control improvement profile result. MSE shows that improvement around 5% in minimizing the error and NCC improvement shows around 3% and 19.5% for detection and precipitation phases respectively.