Modeling And Control Of V-Groove Rotary Impact Driver

Rotary-impact screw driver which is categorized as hand-held cordless power tool raised the opportunities of use in many applications. However, there are some shortfalls in this type of tool such as unsynchronized impact mechanism, too much power for more precise jobs and it makes a lot of vibrat...

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Main Author: Leong, Chi Hoe
Format: Thesis
Language:English
Published: 2020
Subjects:
Online Access:http://eprints.usm.my/46807/1/Modeling%20And%20Control%20Of%20V-Groove%20Rotary%20Impact%20Driver.pdf
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spelling my-usm-ep.468072021-11-17T03:42:09Z Modeling And Control Of V-Groove Rotary Impact Driver 2020-04-01 Leong, Chi Hoe T Technology TK1-9971 Electrical engineering. Electronics. Nuclear engineering Rotary-impact screw driver which is categorized as hand-held cordless power tool raised the opportunities of use in many applications. However, there are some shortfalls in this type of tool such as unsynchronized impact mechanism, too much power for more precise jobs and it makes a lot of vibration. The objective of this study is to model the physical system of v-groove type of rotary impact driver and its application’s load. A state-flow control algorithm is developed on the model to improve the mentioned shortfalls. The speed is optimized by using state-flow algorithm with fixed-point data types, thus reduced hardware computational requirement with acceptable accuracy. An exploratory study was also made to evaluate the complexity of the virtual simulation between impact driver and drill driver model to perform real-time hardware verification in virtual simulation. The purpose of doing the latter is to verify the developed algorithm so that it does not have risk of overrun on defined solver fixed time step. Finally, prototype was built based on the software simulation model for actual human test and validation. From results, there were 10% improvement in system synchronization, 33% reduction of impact speed on small delicate screwing, and 19% reduction of vibration from motor’s reaction torque to user’s arms. Valuable understanding was gained from experiments and optimization through simulation. 2020-04 Thesis http://eprints.usm.my/46807/ http://eprints.usm.my/46807/1/Modeling%20And%20Control%20Of%20V-Groove%20Rotary%20Impact%20Driver.pdf application/pdf en public masters Universiti Sains Malaysia Pusat Pengajian Kejuruteraan Elektrik & Elektronik
institution Universiti Sains Malaysia
collection USM Institutional Repository
language English
topic T Technology
T Technology
spellingShingle T Technology
T Technology
Leong, Chi Hoe
Modeling And Control Of V-Groove Rotary Impact Driver
description Rotary-impact screw driver which is categorized as hand-held cordless power tool raised the opportunities of use in many applications. However, there are some shortfalls in this type of tool such as unsynchronized impact mechanism, too much power for more precise jobs and it makes a lot of vibration. The objective of this study is to model the physical system of v-groove type of rotary impact driver and its application’s load. A state-flow control algorithm is developed on the model to improve the mentioned shortfalls. The speed is optimized by using state-flow algorithm with fixed-point data types, thus reduced hardware computational requirement with acceptable accuracy. An exploratory study was also made to evaluate the complexity of the virtual simulation between impact driver and drill driver model to perform real-time hardware verification in virtual simulation. The purpose of doing the latter is to verify the developed algorithm so that it does not have risk of overrun on defined solver fixed time step. Finally, prototype was built based on the software simulation model for actual human test and validation. From results, there were 10% improvement in system synchronization, 33% reduction of impact speed on small delicate screwing, and 19% reduction of vibration from motor’s reaction torque to user’s arms. Valuable understanding was gained from experiments and optimization through simulation.
format Thesis
qualification_level Master's degree
author Leong, Chi Hoe
author_facet Leong, Chi Hoe
author_sort Leong, Chi Hoe
title Modeling And Control Of V-Groove Rotary Impact Driver
title_short Modeling And Control Of V-Groove Rotary Impact Driver
title_full Modeling And Control Of V-Groove Rotary Impact Driver
title_fullStr Modeling And Control Of V-Groove Rotary Impact Driver
title_full_unstemmed Modeling And Control Of V-Groove Rotary Impact Driver
title_sort modeling and control of v-groove rotary impact driver
granting_institution Universiti Sains Malaysia
granting_department Pusat Pengajian Kejuruteraan Elektrik & Elektronik
publishDate 2020
url http://eprints.usm.my/46807/1/Modeling%20And%20Control%20Of%20V-Groove%20Rotary%20Impact%20Driver.pdf
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