A Reference Based Surface Defect Segmentation Algorithm For Automatic Optical Inspection System

Surface defect segmentation algorithms in Automatic Optical Inspection (AOI) system for modern manufacturing industries provide solutions to quality control with speed, volume and traceability. However, present complex algorithms which are accurate require high processing power using a large size of...

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Main Author: Wong, Ze-Hao
Format: Thesis
Language:English
Published: 2020
Subjects:
Online Access:http://eprints.usm.my/51673/1/WONG%20ZE-HAO%20-%20TESIS%20cut.pdf
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spelling my-usm-ep.516732022-02-25T14:19:44Z A Reference Based Surface Defect Segmentation Algorithm For Automatic Optical Inspection System 2020-06 Wong, Ze-Hao QC1-999 Physics Surface defect segmentation algorithms in Automatic Optical Inspection (AOI) system for modern manufacturing industries provide solutions to quality control with speed, volume and traceability. However, present complex algorithms which are accurate require high processing power using a large size of learning dataset without labelling error. On the other hand, simple algorithms are not suitable for surfaces with complicated designs and variations. This study aims to develop an algorithm for the AOI system to segment and detect surface defects, requiring low processing power and a small number of learning dataset with labelling error resistance. Multiple Templates Anomaly Detection (MTAD) strategy is proposed to describe the local anomaly degree through distance functions computed from learning dataset. The learning dataset images are illumination normalized, registered and stacked across multiple templates in a kernel to form a histogram for each pixel location. Then, the histogram distance function for each location is computed using a pseudo-probability combination of novel histogram distance functions on a clustered histogram. Finally, surface defects are segmented from an anomaly heat map which is generated based on histogram distance functions. Results show that the proposed algorithm required a learning dataset size as small as 5 samples and was resistant to learning labelling error up to 50%. 2020-06 Thesis http://eprints.usm.my/51673/ http://eprints.usm.my/51673/1/WONG%20ZE-HAO%20-%20TESIS%20cut.pdf application/pdf en public phd doctoral Universiti Sains Malaysia Pusat Pengajian Sains Fizik
institution Universiti Sains Malaysia
collection USM Institutional Repository
language English
topic QC1-999 Physics
spellingShingle QC1-999 Physics
Wong, Ze-Hao
A Reference Based Surface Defect Segmentation Algorithm For Automatic Optical Inspection System
description Surface defect segmentation algorithms in Automatic Optical Inspection (AOI) system for modern manufacturing industries provide solutions to quality control with speed, volume and traceability. However, present complex algorithms which are accurate require high processing power using a large size of learning dataset without labelling error. On the other hand, simple algorithms are not suitable for surfaces with complicated designs and variations. This study aims to develop an algorithm for the AOI system to segment and detect surface defects, requiring low processing power and a small number of learning dataset with labelling error resistance. Multiple Templates Anomaly Detection (MTAD) strategy is proposed to describe the local anomaly degree through distance functions computed from learning dataset. The learning dataset images are illumination normalized, registered and stacked across multiple templates in a kernel to form a histogram for each pixel location. Then, the histogram distance function for each location is computed using a pseudo-probability combination of novel histogram distance functions on a clustered histogram. Finally, surface defects are segmented from an anomaly heat map which is generated based on histogram distance functions. Results show that the proposed algorithm required a learning dataset size as small as 5 samples and was resistant to learning labelling error up to 50%.
format Thesis
qualification_name Doctor of Philosophy (PhD.)
qualification_level Doctorate
author Wong, Ze-Hao
author_facet Wong, Ze-Hao
author_sort Wong, Ze-Hao
title A Reference Based Surface Defect Segmentation Algorithm For Automatic Optical Inspection System
title_short A Reference Based Surface Defect Segmentation Algorithm For Automatic Optical Inspection System
title_full A Reference Based Surface Defect Segmentation Algorithm For Automatic Optical Inspection System
title_fullStr A Reference Based Surface Defect Segmentation Algorithm For Automatic Optical Inspection System
title_full_unstemmed A Reference Based Surface Defect Segmentation Algorithm For Automatic Optical Inspection System
title_sort reference based surface defect segmentation algorithm for automatic optical inspection system
granting_institution Universiti Sains Malaysia
granting_department Pusat Pengajian Sains Fizik
publishDate 2020
url http://eprints.usm.my/51673/1/WONG%20ZE-HAO%20-%20TESIS%20cut.pdf
_version_ 1747822092934447104