Effect of chemicals surface treatment of PVD TiN coated WC on the coating adhesion

Substrate surface treatment prior to the coating deposition is very important in order to obtain good coating adhesion. There are various substrate treatment methods such as polishing, grinding, water peening, and chemical treatment carried out in order to modify the surface characteristics of the s...

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Main Author: Mohd Zukee, Khairul Izani
Format: Thesis
Language:English
English
Published: 2014
Subjects:
Online Access:http://eprints.utem.edu.my/id/eprint/14753/1/Effect%20Of%20Chemical%20Surface%20Treatment%20Of%20PVD%20TiN%20Coated%20WC%20On%20The%20Coating%20Adhesion%2024%20pages.pdf
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spelling my-utem-ep.147532022-12-16T16:58:25Z Effect of chemicals surface treatment of PVD TiN coated WC on the coating adhesion 2014 Mohd Zukee, Khairul Izani TS Manufactures Substrate surface treatment prior to the coating deposition is very important in order to obtain good coating adhesion. There are various substrate treatment methods such as polishing, grinding, water peening, and chemical treatment carried out in order to modify the surface characteristics of the substrate. There are quite abundant of research have been done by previous researchers on the substrate surface treatments and one of the methods used was chemical treatment using alkaline and acid solution which was typically performed on tungsten carbide (WC) prior to the deposition of diamond coatings by chemical vapour deposition (CVD). However, study on the effect of substrate chemical treatment using alkaline and acid solution on WC prior to the PVD TiN coating deposition on the coating adhesion is lacking. Adhesion between deposited coatings and substrate is one of the most important success criteria of coating process. The aim of this research is to determine the effect of substrate chemical treatment method using ultrasonic cleaner on the adhesion of TiN PVD coated tungsten carbide. The input parameters evaluated were types of solutions and treatment time. While, the output responses evaluated were surface energy, cobalt content, surface roughness, and adhesion. The characterizations were carried out using sessile drop, SEM/EDX, AFM and Rockwell indenter. The experimental approach adopted was general factorial design. Minitab version 16 software was utilized to analyze the collected data. The chemical treatment using acid for 20 minutes was found to improve the coating adhesion due to formation of uniform peaks and valleys surface morphology. It was found that the coating adhesion was dependent on both surface morphology and surface roughness of the substrate. The cobalt content on the surface layer seems to affect the coating adhesion as well. It was concluded that the substrate surface characteristics were closely related to the performance of the TiN coated inserts. 2014 Thesis http://eprints.utem.edu.my/id/eprint/14753/ http://eprints.utem.edu.my/id/eprint/14753/1/Effect%20Of%20Chemical%20Surface%20Treatment%20Of%20PVD%20TiN%20Coated%20WC%20On%20The%20Coating%20Adhesion%2024%20pages.pdf text en public http://eprints.utem.edu.my/id/eprint/14753/2/Effect%20of%20chemicals%20surface%20treatment%20of%20PVD%20TiN%20coated%20WC%20on%20the%20coating%20adhesion.pdf text en validuser https://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=92244 mphil masters Universiti Teknikal Malaysia Melaka Faculty of Manufacturing Engineering Abd. Rahman, Md. Nizam
institution Universiti Teknikal Malaysia Melaka
collection UTeM Repository
language English
English
advisor Abd. Rahman, Md. Nizam
topic TS Manufactures
spellingShingle TS Manufactures
Mohd Zukee, Khairul Izani
Effect of chemicals surface treatment of PVD TiN coated WC on the coating adhesion
description Substrate surface treatment prior to the coating deposition is very important in order to obtain good coating adhesion. There are various substrate treatment methods such as polishing, grinding, water peening, and chemical treatment carried out in order to modify the surface characteristics of the substrate. There are quite abundant of research have been done by previous researchers on the substrate surface treatments and one of the methods used was chemical treatment using alkaline and acid solution which was typically performed on tungsten carbide (WC) prior to the deposition of diamond coatings by chemical vapour deposition (CVD). However, study on the effect of substrate chemical treatment using alkaline and acid solution on WC prior to the PVD TiN coating deposition on the coating adhesion is lacking. Adhesion between deposited coatings and substrate is one of the most important success criteria of coating process. The aim of this research is to determine the effect of substrate chemical treatment method using ultrasonic cleaner on the adhesion of TiN PVD coated tungsten carbide. The input parameters evaluated were types of solutions and treatment time. While, the output responses evaluated were surface energy, cobalt content, surface roughness, and adhesion. The characterizations were carried out using sessile drop, SEM/EDX, AFM and Rockwell indenter. The experimental approach adopted was general factorial design. Minitab version 16 software was utilized to analyze the collected data. The chemical treatment using acid for 20 minutes was found to improve the coating adhesion due to formation of uniform peaks and valleys surface morphology. It was found that the coating adhesion was dependent on both surface morphology and surface roughness of the substrate. The cobalt content on the surface layer seems to affect the coating adhesion as well. It was concluded that the substrate surface characteristics were closely related to the performance of the TiN coated inserts.
format Thesis
qualification_name Master of Philosophy (M.Phil.)
qualification_level Master's degree
author Mohd Zukee, Khairul Izani
author_facet Mohd Zukee, Khairul Izani
author_sort Mohd Zukee, Khairul Izani
title Effect of chemicals surface treatment of PVD TiN coated WC on the coating adhesion
title_short Effect of chemicals surface treatment of PVD TiN coated WC on the coating adhesion
title_full Effect of chemicals surface treatment of PVD TiN coated WC on the coating adhesion
title_fullStr Effect of chemicals surface treatment of PVD TiN coated WC on the coating adhesion
title_full_unstemmed Effect of chemicals surface treatment of PVD TiN coated WC on the coating adhesion
title_sort effect of chemicals surface treatment of pvd tin coated wc on the coating adhesion
granting_institution Universiti Teknikal Malaysia Melaka
granting_department Faculty of Manufacturing Engineering
publishDate 2014
url http://eprints.utem.edu.my/id/eprint/14753/1/Effect%20Of%20Chemical%20Surface%20Treatment%20Of%20PVD%20TiN%20Coated%20WC%20On%20The%20Coating%20Adhesion%2024%20pages.pdf
http://eprints.utem.edu.my/id/eprint/14753/2/Effect%20of%20chemicals%20surface%20treatment%20of%20PVD%20TiN%20coated%20WC%20on%20the%20coating%20adhesion.pdf
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