Simulation and analysis of material transport system in automotive industry area

This research presents simulation analysis and suggestions for improvement of a material handling scenario in an automotive industry. The material handling technology studied here is in the form of forklifts movement. The methodology is developed based on the case study of PHN Industry Sdn.Bhd. In o...

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Main Author: Bahri, Azizi
Format: Thesis
Language:English
English
Published: 2013
Subjects:
Online Access:http://eprints.utem.edu.my/id/eprint/14946/1/24%20Simulation%20and%20analysis%20of%20material%20transport%20system%20in%20automotive%20industry.pdf
http://eprints.utem.edu.my/id/eprint/14946/2/Simulation%20and%20analysis%20of%20material%20transport%20system%20in%20automotive%20industry%20area.pdf
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spelling my-utem-ep.149462022-12-29T16:16:45Z Simulation and analysis of material transport system in automotive industry area 2013 Bahri, Azizi TL Motor vehicles. Aeronautics. Astronautics This research presents simulation analysis and suggestions for improvement of a material handling scenario in an automotive industry. The material handling technology studied here is in the form of forklifts movement. The methodology is developed based on the case study of PHN Industry Sdn.Bhd. In order to complete the goal set, the simulation approach was adjusted to the specified task. A simulation model of the existing system was developed and analysed to comprehend the state of the current manufacturing operations. The important aspect of the simulation was to illustrate by solving series of practical tasks to diagnose the problems, evaluate possible solutions and optimize the operations. The utilisation of workforce and waiting time at the various processes were analysed to identify the bottleneck issues in the system. A new proposal based on the findings of the simulation process that would improve the efficiency of the manufacturing activities was made. This will help the industry to determine the appropriate number and capacity to obtain more optimum working time. Based on the simulations, it was found that the use of existing materials transportation still has room for improvement. By adding the use of forklift in the zones that experienced high waiting time, increase in the efficiency of the material transportation system and reduces the waiting time for the movement of the work piece. A reduction time of 23 percent was in the working zones. The simulation improvements is in the productivity and reduction in term of amount time in material handling are more beneficial. 2013 Thesis http://eprints.utem.edu.my/id/eprint/14946/ http://eprints.utem.edu.my/id/eprint/14946/1/24%20Simulation%20and%20analysis%20of%20material%20transport%20system%20in%20automotive%20industry.pdf text en public http://eprints.utem.edu.my/id/eprint/14946/2/Simulation%20and%20analysis%20of%20material%20transport%20system%20in%20automotive%20industry%20area.pdf text en validuser https://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=85050 mphil masters Universiti Teknikal Malaysia Melaka Faculty of Manufacturing Engineering Jamaludin, Zamberi
institution Universiti Teknikal Malaysia Melaka
collection UTeM Repository
language English
English
advisor Jamaludin, Zamberi
topic TL Motor vehicles
Aeronautics
Astronautics
spellingShingle TL Motor vehicles
Aeronautics
Astronautics
Bahri, Azizi
Simulation and analysis of material transport system in automotive industry area
description This research presents simulation analysis and suggestions for improvement of a material handling scenario in an automotive industry. The material handling technology studied here is in the form of forklifts movement. The methodology is developed based on the case study of PHN Industry Sdn.Bhd. In order to complete the goal set, the simulation approach was adjusted to the specified task. A simulation model of the existing system was developed and analysed to comprehend the state of the current manufacturing operations. The important aspect of the simulation was to illustrate by solving series of practical tasks to diagnose the problems, evaluate possible solutions and optimize the operations. The utilisation of workforce and waiting time at the various processes were analysed to identify the bottleneck issues in the system. A new proposal based on the findings of the simulation process that would improve the efficiency of the manufacturing activities was made. This will help the industry to determine the appropriate number and capacity to obtain more optimum working time. Based on the simulations, it was found that the use of existing materials transportation still has room for improvement. By adding the use of forklift in the zones that experienced high waiting time, increase in the efficiency of the material transportation system and reduces the waiting time for the movement of the work piece. A reduction time of 23 percent was in the working zones. The simulation improvements is in the productivity and reduction in term of amount time in material handling are more beneficial.
format Thesis
qualification_name Master of Philosophy (M.Phil.)
qualification_level Master's degree
author Bahri, Azizi
author_facet Bahri, Azizi
author_sort Bahri, Azizi
title Simulation and analysis of material transport system in automotive industry area
title_short Simulation and analysis of material transport system in automotive industry area
title_full Simulation and analysis of material transport system in automotive industry area
title_fullStr Simulation and analysis of material transport system in automotive industry area
title_full_unstemmed Simulation and analysis of material transport system in automotive industry area
title_sort simulation and analysis of material transport system in automotive industry area
granting_institution Universiti Teknikal Malaysia Melaka
granting_department Faculty of Manufacturing Engineering
publishDate 2013
url http://eprints.utem.edu.my/id/eprint/14946/1/24%20Simulation%20and%20analysis%20of%20material%20transport%20system%20in%20automotive%20industry.pdf
http://eprints.utem.edu.my/id/eprint/14946/2/Simulation%20and%20analysis%20of%20material%20transport%20system%20in%20automotive%20industry%20area.pdf
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