Study of optimal machining parameters when machining AISI 304 stainless steel with carbide-pvd coated (TiAIN) cutting tool

This study is based on the actual manufacturing situation in Alpha Precision industry. The industry currently in effort to improve machining efficiency, reduce the cost of manufacturing, preserving the environment through control of liquid waste disposal and improve the safety and health of workers...

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Main Author: Mohd Rahim, Mohd Yusri
Format: Thesis
Language:English
English
Published: 2013
Subjects:
Online Access:http://eprints.utem.edu.my/id/eprint/15048/1/Study%20of%20optimal%20machining%20parameters%20when%20machining%20AISI%20304%20stainless%20steel%20with%20carbide-PVD%20coated%20%28TiAIN%29%20cutting%20tool%20-%20Copy.pdf
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spelling my-utem-ep.150482022-12-29T15:24:29Z Study of optimal machining parameters when machining AISI 304 stainless steel with carbide-pvd coated (TiAIN) cutting tool 2013 Mohd Rahim, Mohd Yusri TS Manufactures This study is based on the actual manufacturing situation in Alpha Precision industry. The industry currently in effort to improve machining efficiency, reduce the cost of manufacturing, preserving the environment through control of liquid waste disposal and improve the safety and health of workers. The objective of this study is to determine the optimal machining parameters affecting the machining response and the interaction between them after a series of experiments. This study was also to compare the type of cooling conditions (wet, water pressure and dry) used through a series of experiments. Experiments are carried out using Hitachi Seiki CNC Lathe Machine, to machined on material AISI 304 stainless steel and carbide cutting tools carbide coated aluminum titanium nitride PVD {TiAIN) to analyze the impact of the quality of workpiece surface roughness and flank wear of the cutting tool, respectively. Three machining parameters (cutting speed, feed rate, and cooling conditions) have been tested and varied at three different levels. In the design of the experimental plan, a full factorial design (DOE) has been used. Data from the study after a series of experiments carried out will be analyzed using the software package MINIT AB 16, through analysis of variance (ANOV A) and graphical charts. Results of the study found that wet machining does not influence the quality of the workpiece surface roughness and cutting tool flank wear compared to dry machining and air pressure, especially at high cutting speeds. 2013 Thesis http://eprints.utem.edu.my/id/eprint/15048/ http://eprints.utem.edu.my/id/eprint/15048/1/Study%20of%20optimal%20machining%20parameters%20when%20machining%20AISI%20304%20stainless%20steel%20with%20carbide-PVD%20coated%20%28TiAIN%29%20cutting%20tool%20-%20Copy.pdf text en public http://eprints.utem.edu.my/id/eprint/15048/2/Study%20of%20optimal%20machining%20parameters%20when%20machining%20AISI%20304%20stainless%20steel%20with%20carbide-pvd%20coated%20%28TiAIN%29%20cutting%20tool.pdf text en validuser https://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=84894 mphil masters Universiti Teknikal Malaysia Melaka Faculty of Manufacturing Engineering Abu Bak:ar, Mohd. Hadzley
institution Universiti Teknikal Malaysia Melaka
collection UTeM Repository
language English
English
advisor Abu Bak:ar, Mohd. Hadzley
topic TS Manufactures
spellingShingle TS Manufactures
Mohd Rahim, Mohd Yusri
Study of optimal machining parameters when machining AISI 304 stainless steel with carbide-pvd coated (TiAIN) cutting tool
description This study is based on the actual manufacturing situation in Alpha Precision industry. The industry currently in effort to improve machining efficiency, reduce the cost of manufacturing, preserving the environment through control of liquid waste disposal and improve the safety and health of workers. The objective of this study is to determine the optimal machining parameters affecting the machining response and the interaction between them after a series of experiments. This study was also to compare the type of cooling conditions (wet, water pressure and dry) used through a series of experiments. Experiments are carried out using Hitachi Seiki CNC Lathe Machine, to machined on material AISI 304 stainless steel and carbide cutting tools carbide coated aluminum titanium nitride PVD {TiAIN) to analyze the impact of the quality of workpiece surface roughness and flank wear of the cutting tool, respectively. Three machining parameters (cutting speed, feed rate, and cooling conditions) have been tested and varied at three different levels. In the design of the experimental plan, a full factorial design (DOE) has been used. Data from the study after a series of experiments carried out will be analyzed using the software package MINIT AB 16, through analysis of variance (ANOV A) and graphical charts. Results of the study found that wet machining does not influence the quality of the workpiece surface roughness and cutting tool flank wear compared to dry machining and air pressure, especially at high cutting speeds.
format Thesis
qualification_name Master of Philosophy (M.Phil.)
qualification_level Master's degree
author Mohd Rahim, Mohd Yusri
author_facet Mohd Rahim, Mohd Yusri
author_sort Mohd Rahim, Mohd Yusri
title Study of optimal machining parameters when machining AISI 304 stainless steel with carbide-pvd coated (TiAIN) cutting tool
title_short Study of optimal machining parameters when machining AISI 304 stainless steel with carbide-pvd coated (TiAIN) cutting tool
title_full Study of optimal machining parameters when machining AISI 304 stainless steel with carbide-pvd coated (TiAIN) cutting tool
title_fullStr Study of optimal machining parameters when machining AISI 304 stainless steel with carbide-pvd coated (TiAIN) cutting tool
title_full_unstemmed Study of optimal machining parameters when machining AISI 304 stainless steel with carbide-pvd coated (TiAIN) cutting tool
title_sort study of optimal machining parameters when machining aisi 304 stainless steel with carbide-pvd coated (tiain) cutting tool
granting_institution Universiti Teknikal Malaysia Melaka
granting_department Faculty of Manufacturing Engineering
publishDate 2013
url http://eprints.utem.edu.my/id/eprint/15048/1/Study%20of%20optimal%20machining%20parameters%20when%20machining%20AISI%20304%20stainless%20steel%20with%20carbide-PVD%20coated%20%28TiAIN%29%20cutting%20tool%20-%20Copy.pdf
http://eprints.utem.edu.my/id/eprint/15048/2/Study%20of%20optimal%20machining%20parameters%20when%20machining%20AISI%20304%20stainless%20steel%20with%20carbide-pvd%20coated%20%28TiAIN%29%20cutting%20tool.pdf
_version_ 1776103093204680704