Differentiation analysis of surface integrity and wear mechanism AISI 1045 machinability assesment under wet and dry condition

Dry and wet machining are two conditions that applied in the machining operation CNC turning machine.Dry machining operations performed without coolant,whereas the wet machining using coolant the same brand in the industry,FUCH eco-cool.Both process gain advantages and disadvantages in term of feasi...

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Bibliographic Details
Main Author: Norfauzi, Tamin
Format: Thesis
Language:English
English
Published: 2017
Subjects:
Online Access:http://eprints.utem.edu.my/id/eprint/20547/1/Differentiation%20analysis%20of%20surface%20integrity%20and%20wear%20mechanism%20AISI%201045%20machinability%20assesment%20under%20wet%20and%20dry%20condition.pdf
http://eprints.utem.edu.my/id/eprint/20547/2/Differentiation%20analysis%20of%20surface%20integrity%20and%20wear%20mechanism%20AISI%201045%20machinability%20assesment%20under%20wet%20and%20dry%20condition.pdf
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Summary:Dry and wet machining are two conditions that applied in the machining operation CNC turning machine.Dry machining operations performed without coolant,whereas the wet machining using coolant the same brand in the industry,FUCH eco-cool.Both process gain advantages and disadvantages in term of feasibility,surface roughness,surface integrity and wear performance during machining.This research focuses on evaluating the machinability of Carbon Steel AISI 1045 under dry and wet conditions and to compare the two methods.The cutting tool used in this research is a coated carbide cutting tool.Surface roughness and wear characteristics on cutting tool are observed within the range of 35 m/min to 53 m/min cutting speeds and feed rates 0.15 and 0.5 mm/rev,variable feed rates and constant depth of cut of 1 mm.Comparisons will be made through three measurement equipment or test equipment,it is a surface roughness,optical microscope and scanning electron microscope (SEM).The test machine is used to measure tool wear,surface roughness and surface integrity of the specimen.Through the tests,the comparison between wet and dry machining can be performed and evaluated.The whole experiment will be conducted at Faculty of Engineering Technology,UTeM by using the latest equipment and a reliable experimental result.