Fabricate And Investigate The Performance Of Alumina Based Ceramic Cutting Tool With Different Edge

Fabricate And Investigate The Performance Of Alumina Based Ceramic Cutting Tool With Different Edge

The research in this project focused on the comparison performance between two cutting tools with different edge. Both cutting tools will be fabricated based on the alumina powder processing with round and sharp edges. For each cutting tool, a special mould will be utilized according to the required...

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Main Author: Mat Amin, Mohd Imran
Format: Thesis
Language:English
English
Published: 2018
Subjects:
T Technology (General)
TJ Mechanical engineering and machinery
Online Access:http://eprints.utem.edu.my/id/eprint/23889/1/Fabricate%20And%20Investigate%20The%20Performance%20Of%20Alumina%20Based%20Ceramic%20Cutting%20Tool%20With%20Different%20Edge.pdf
http://eprints.utem.edu.my/id/eprint/23889/2/Fabricate%20And%20Investigate%20The%20Performance%20Of%20Alumina%20Based%20Ceramic%20Cutting%20Tool%20With%20Different%20Edge.pdf
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record_format uketd_dc
institution Universiti Teknikal Malaysia Melaka
collection UTeM Repository
language English
English
topic T Technology (General)
TJ Mechanical engineering and machinery
spellingShingle T Technology (General)
TJ Mechanical engineering and machinery
Mat Amin, Mohd Imran
Fabricate And Investigate The Performance Of Alumina Based Ceramic Cutting Tool With Different Edge
description The research in this project focused on the comparison performance between two cutting tools with different edge. Both cutting tools will be fabricated based on the alumina powder processing with round and sharp edges. For each cutting tool, a special mould will be utilized according to the required shape. Specific weight of alumina powder will be processed with ball mill and poured into the designated mould to produce the green body of alumina inserts. These green bodies will be sintered at proposed 1400oC with 9 hours soaking time to produce refractory solid ceramic inserts. The mechanical properties of both insert will be examined according to the density, hardness and dimensions. The cutting tools will be further tested in tool wear evaluation by machining with AISI 1045 with variation of cutting speeds and feed rates around 200-250 m/min and 0.1-0.125 mm/rev respectively, while depth of cut will be kept constant at 0.5 mm. The wear at the edge of both inserts will be monitored with optical microscope and further scrutinized using Scanning Electron Microscope for failure modes analysis. On the same time, the surface roughness will be assessing using surface roughness tester and optical microscope to differentiate the surface characteristics machined by the cutting tools fabricated. The results from this study should be useful to develop alumina based cutting tool for low cost and small scale machining operations.
format Thesis
qualification_name Master of Philosophy (M.Phil.)
qualification_level Master's degree
author Mat Amin, Mohd Imran
author_facet Mat Amin, Mohd Imran
author_sort Mat Amin, Mohd Imran
title Fabricate And Investigate The Performance Of Alumina Based Ceramic Cutting Tool With Different Edge
title_short Fabricate And Investigate The Performance Of Alumina Based Ceramic Cutting Tool With Different Edge
title_full Fabricate And Investigate The Performance Of Alumina Based Ceramic Cutting Tool With Different Edge
title_fullStr Fabricate And Investigate The Performance Of Alumina Based Ceramic Cutting Tool With Different Edge
title_full_unstemmed Fabricate And Investigate The Performance Of Alumina Based Ceramic Cutting Tool With Different Edge
title_sort fabricate and investigate the performance of alumina based ceramic cutting tool with different edge
granting_institution Universiti Teknikal Malaysia Melaka
granting_department Faculty Of Manufacturing Engineering
publishDate 2018
url http://eprints.utem.edu.my/id/eprint/23889/1/Fabricate%20And%20Investigate%20The%20Performance%20Of%20Alumina%20Based%20Ceramic%20Cutting%20Tool%20With%20Different%20Edge.pdf
http://eprints.utem.edu.my/id/eprint/23889/2/Fabricate%20And%20Investigate%20The%20Performance%20Of%20Alumina%20Based%20Ceramic%20Cutting%20Tool%20With%20Different%20Edge.pdf
_version_ 1747834057788489728
spelling my-utem-ep.238892022-02-18T15:15:02Z Fabricate And Investigate The Performance Of Alumina Based Ceramic Cutting Tool With Different Edge 2018 Mat Amin, Mohd Imran T Technology (General) TJ Mechanical engineering and machinery The research in this project focused on the comparison performance between two cutting tools with different edge. Both cutting tools will be fabricated based on the alumina powder processing with round and sharp edges. For each cutting tool, a special mould will be utilized according to the required shape. Specific weight of alumina powder will be processed with ball mill and poured into the designated mould to produce the green body of alumina inserts. These green bodies will be sintered at proposed 1400oC with 9 hours soaking time to produce refractory solid ceramic inserts. The mechanical properties of both insert will be examined according to the density, hardness and dimensions. The cutting tools will be further tested in tool wear evaluation by machining with AISI 1045 with variation of cutting speeds and feed rates around 200-250 m/min and 0.1-0.125 mm/rev respectively, while depth of cut will be kept constant at 0.5 mm. The wear at the edge of both inserts will be monitored with optical microscope and further scrutinized using Scanning Electron Microscope for failure modes analysis. On the same time, the surface roughness will be assessing using surface roughness tester and optical microscope to differentiate the surface characteristics machined by the cutting tools fabricated. The results from this study should be useful to develop alumina based cutting tool for low cost and small scale machining operations. 2018 Thesis http://eprints.utem.edu.my/id/eprint/23889/ http://eprints.utem.edu.my/id/eprint/23889/1/Fabricate%20And%20Investigate%20The%20Performance%20Of%20Alumina%20Based%20Ceramic%20Cutting%20Tool%20With%20Different%20Edge.pdf text en public http://eprints.utem.edu.my/id/eprint/23889/2/Fabricate%20And%20Investigate%20The%20Performance%20Of%20Alumina%20Based%20Ceramic%20Cutting%20Tool%20With%20Different%20Edge.pdf text en validuser http://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=113639 mphil masters Universiti Teknikal Malaysia Melaka Faculty Of Manufacturing Engineering 1. Aslantas, K., Ucunb, I., and Cicekc, A. ,2011. Tool Life And Wear Mechanism Of Coated And Uncoated Al2O3/Ticn Mixed Ceramic Tools In Turning Hardened Alloy Steel. Journal of Science Direct, Wear 274– 275 (2012) 442– 451. 2. Azevedo, A., 2013. Advances in Sustainable and Competitive Manufacturing Systems, 23rd International Conference on Flexible Automation & Intelligent Manufacturing. Springer Science & Business Media. 3. Boch, P. and Niepce., J.C., 2010. Ceramic Materials: Processes, Properties, and Applications. Volume 98. John Wiley & Sons. 4. Carter, C.B., and Norton, M.G., 2007. Ceramic materials: science and engineering. Springer Science & Business Media. 5. Castro, R.., and Van Benthem, K., 2012. Sintering: mechanisms of convention nanodensification and field assisted processes. (Vol. 35). Springer Science & Business Media. 6. Chmielewski, M., Nosewicz, S., Pietrzak, K., Rojek, J., Strojny-Nędza, A., Mackiewicz, S. and Dutkiewicz, J., 2014. Sintering behavior and mechanical properties of NiAl, Al2O3, and NiAl-Al2O3 composites. Journal of Materials Engineering and Performance, 23(11), pp.3875-3886 7. Gupta, M., & Kumar, S., 2015. Investigation of surface roughness and MRR for turning of UD-GFRP using PCA and Taguchi method. Engineering Science and Technology, an International Journal, 18(1), 70-81. 8. Hassanzadeh-Tabrizi, S.A., and Taheri-Nassaj, E., 2015. Sintering of Al2O3–Ceo2nanopowder Prepared by Co-Precipitation Method, Proceedings of the World Congress on Mechanical, Chemical, and Material Engineering, Paper No. 318. 9. Kalpakjian, S., and Schmid, S., 2014. Manufacturing Processes for Engineering, 5th edition Prentice Hall. 10. Kamely, M.A., Noordin, M.Y., Bani Hashim, A.Y., Yahya, S.H., and Dan, M.M.P., 2011. The Performance Of Low Cost Cutting Tools When Machining Hardened Steel Of 60 Hrc. Journal of Advanced Manufacturing Technology, Vol 5, No 2. 11. Kim, B.N., Suzuki, T.S., Morita, K., Yoshida, H., Sakka, Y. and Matsubara, H., 2016. Densification kinetics during isothermal sintering of 8YSZ. Journal of the European Ceramic Society, 36(5), pp.1269-1275. 12. Kumar, V. V. a. B. V. M., 2016. Processing of alumina-based composites via conventional sintering and their characterization. Taylor and Francis Group, Volume Materials and Manufacturing Processes Volume 32, pp. 1-6. 13. Lorraine, F. Francis., 2015. Materials Processing: A Unified Approach to Processing of Metals, Ceramics and Polymers. Academic Press, pp. 342-366 14. Narasimha, M., Sridhar, K., Reji Kumar, R., Achamyeleh Aemro Kassie., 2013. Improving Cutting Tool Life a Review. International Journal of Engineering Research and Development. Volume 7, Issue 1, PP. 67-75. 15. Nilrudra Mandal, Biswanath Doloi, and Biswanath Mondal., 2012. Force Prediction Model of Zirconia Toughened Alumina (ZTA) Inserts in Hard Turning of AISI 4340 Steel Using Response Surface Methodology. International Journal of Precision Engineering and Manufacturing Vol. 13, No. 9, Pp. 1589-1599. 16. Nitin M Mali1, and T. Mahender.,. 2015. Wear Analysis of Single Point Cutting Tool with and Without Coating. Journal of Research in Engineering & Advanced Technology, Volume 3, Issue 3, ISSN: 2320 – 8791. 17. Pasko, R. - Przybylski, L. & Slodki, B., 2000. High Speed Machining (HSM) – The Effective Way of Modern Cutting. International Workshop CA Systems and Technologies. 18. Pervaiz, S., Rashid, A., Deiab, I. and Nicolescu, M., 2014. Influence of tool materials on machinability of titanium-and nickel-based alloys: a review. Materials and Manufacturing Processes, 29(3), pp.219-252. 19. Piriyawong, V., Thongpool, V., Asanithi, P. and Limsuwan, P., 2012. Preparation and characterization of alumina nanoparticles in deionized water using laser ablation technique. Journal of Nanomaterials, 2012, p.2. 20. Rahaman, M. and Rahaman, M.N., 2006. Ceramic processing. CRC press. 21. Rakhit, A.K., 2013. The essential of material Science and Technology for Engineer. United States of America, Xlibris LLC 22. Richerson, D.W., 2005. Modern ceramic engineering: properties, processing, and use in design. CRC press. 23. Saidatulakmar, S., Jamaludin, S.B., Hussain, Z. and Ahmad, Z.A., 2011. Heating rate effects on properties of powder metallurgy Fe-Cr-Al2O3 composites. In Advanced Materials Research (Vol. 173, pp. 84-89). Trans Tech Publications. 24. Salem, S. and Salem, A., 2013. Mechanisms of momentum transport in viscous flow sintering. INTECH Open Access Publisher. 25. Senthil Kumar, A., Adam Khan, M., Thiraviam, R., and Sornakumar, T., 2006. Machining Parameters Optimization For Alumina Based Ceramic Cutting Tools Using Genetic Algorithm. Volume 10, Issues 4. 26. Singh, S., Singh D., Sachan, K. and Arya, A., 2013. Effect of Soaking Time and Applied Load On Wear Behaviour of Carburized Mild Steel. IOSR Journal of engineering, Vol 3, Issue 2, pp10-19 27. Wei, Shuai, Le Zhang, Hao Yang, Tianyuan Zhou, Chingping Wong, Qitu Zhang, and Hao Chen. (2017). Preliminary study of 3D ball-milled powder processing and SPS-accelerated densification of ZnSe ceramics. Optical Materials Express 7, no. 4: 1131-1140. 28. Yin, Y.H., Sun, N., North, T.H., and Hu, S.S., 2010. Hook Formation and Mechanical Properties in AZ31 Friction Stir Spot Welds. Journal of Materials Processing Technology 210, 14; 2062-2070 29. Youssef, H. A., El-Hofy, H. A., & Ahmed, M. H., 2011. Manufacturing Technology: Materials, Processes, and Equipment. CRC Press. 30. Zhao, D., Yang, Y., Liu, J., Yang, G., Qin, Y. and Yin, D., 2015. Effect of soaking time on the preparation of porous NiTi alloy during fields-activated micro-sintering and forming technology. In MATEC Web of Conferences (Vol. 21). EDP Sciences. 31. Zhou, M., Liu, W., Wu, H., Song, X., Chen, Y., Cheng, L., & Wu, S., 2016. Preparation of a defect-free alumina cutting tool via additive manufacturing based on stereolithography–Optimization of the drying and debinding processes. Ceramics International.

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