Evaluation On Machining Performance Of AISI 1045 Steel Under Dry Condition

Surface integrity and tool wear is important to determine the quality of machine surface in order to achieve optimum cutting parameter. This project was conducted to study the optimum of cutting parameters on tool wear and surface roughness using AISI 1045 steel under dry turning process. The cuttin...

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Main Author:	Ab Ghani, Mohd Khairul Nizam
Format:	Thesis
Language:	English English
Published:	2017
Subjects:	T Technology (General) TJ Mechanical engineering and machinery
Online Access:	http://eprints.utem.edu.my/id/eprint/23972/1/Evaluation%20On%20Machining%20Performance%20Of%20AISI%201045%20Steel%20Under%20Dry%20Condition.pdf http://eprints.utem.edu.my/id/eprint/23972/2/Evaluation%20On%20Machining%20Performance%20Of%20AISI%201045%20Steel%20Under%20Dry%20Condition.pdf
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id	my-utem-ep.23972
record_format	uketd_dc
institution	Universiti Teknikal Malaysia Melaka
collection	UTeM Repository
language	English English
advisor	Salleh, Mohd Shukor
topic	T Technology (General) TJ Mechanical engineering and machinery
spellingShingle	T Technology (General) TJ Mechanical engineering and machinery Ab Ghani, Mohd Khairul Nizam Evaluation On Machining Performance Of AISI 1045 Steel Under Dry Condition
description	Surface integrity and tool wear is important to determine the quality of machine surface in order to achieve optimum cutting parameter. This project was conducted to study the optimum of cutting parameters on tool wear and surface roughness using AISI 1045 steel under dry turning process. The cutting tool that has been selected was coated carbides insert and the size of the AISI 1045 steel is 300 mm X ϕ55 mm. HAAS SL-20 CNC lathe machine was utilized in this project to remove the surface of material. The main controllable turning parameters that have been investigated in this project were cutting speed, feed rate and depth of cut. The machining parameters used in this experiment are cutting speed (150 m/min, 200 m/min and 250 m/min), feed rate (0.05 mm/rev, 0.1 mm/rev and 0.15 mm/rev) and depth of cut (1.0 mm). In this experiment, multilevel factorial design used to get the optimum parameters. Mitutoyo surface roughness tester was used to determine the average of surface roughness. The surface integrity of the workpiece and the tool wear rate of the cutting tool is analyse using the stereo microscope. Analysis was performed using experimental result, graph, and ANOVA. This project has explained the effect of dry machining condition on surface roughness and tool wear of the workpiece. Based on the analysis, the optimum cutting parameter to get the minimum surface roughness was cutting speed (200 m/min), feed rate (0.1 mm/rev) and depth of cut (1.0mm). It shows that the feed rate is the most influence parameter that contributed to the highest effect of surface roughness and followed by the cutting speed and depth of cut.
format	Thesis
qualification_name	Master of Philosophy (M.Phil.)
qualification_level	Master's degree
author	Ab Ghani, Mohd Khairul Nizam
author_facet	Ab Ghani, Mohd Khairul Nizam
author_sort	Ab Ghani, Mohd Khairul Nizam
title	Evaluation On Machining Performance Of AISI 1045 Steel Under Dry Condition
title_short	Evaluation On Machining Performance Of AISI 1045 Steel Under Dry Condition
title_full	Evaluation On Machining Performance Of AISI 1045 Steel Under Dry Condition
title_fullStr	Evaluation On Machining Performance Of AISI 1045 Steel Under Dry Condition
title_full_unstemmed	Evaluation On Machining Performance Of AISI 1045 Steel Under Dry Condition
title_sort	evaluation on machining performance of aisi 1045 steel under dry condition
granting_institution	Universiti Teknikal Malaysia Melaka
granting_department	Faculty Of Manufacturing Engineering
publishDate	2017
url	http://eprints.utem.edu.my/id/eprint/23972/1/Evaluation%20On%20Machining%20Performance%20Of%20AISI%201045%20Steel%20Under%20Dry%20Condition.pdf http://eprints.utem.edu.my/id/eprint/23972/2/Evaluation%20On%20Machining%20Performance%20Of%20AISI%201045%20Steel%20Under%20Dry%20Condition.pdf
_version_	1747834063436120064
spelling	my-utem-ep.239722022-02-18T15:00:04Z Evaluation On Machining Performance Of AISI 1045 Steel Under Dry Condition 2017 Ab Ghani, Mohd Khairul Nizam T Technology (General) TJ Mechanical engineering and machinery Surface integrity and tool wear is important to determine the quality of machine surface in order to achieve optimum cutting parameter. This project was conducted to study the optimum of cutting parameters on tool wear and surface roughness using AISI 1045 steel under dry turning process. The cutting tool that has been selected was coated carbides insert and the size of the AISI 1045 steel is 300 mm X ϕ55 mm. HAAS SL-20 CNC lathe machine was utilized in this project to remove the surface of material. The main controllable turning parameters that have been investigated in this project were cutting speed, feed rate and depth of cut. The machining parameters used in this experiment are cutting speed (150 m/min, 200 m/min and 250 m/min), feed rate (0.05 mm/rev, 0.1 mm/rev and 0.15 mm/rev) and depth of cut (1.0 mm). In this experiment, multilevel factorial design used to get the optimum parameters. Mitutoyo surface roughness tester was used to determine the average of surface roughness. The surface integrity of the workpiece and the tool wear rate of the cutting tool is analyse using the stereo microscope. Analysis was performed using experimental result, graph, and ANOVA. This project has explained the effect of dry machining condition on surface roughness and tool wear of the workpiece. Based on the analysis, the optimum cutting parameter to get the minimum surface roughness was cutting speed (200 m/min), feed rate (0.1 mm/rev) and depth of cut (1.0mm). It shows that the feed rate is the most influence parameter that contributed to the highest effect of surface roughness and followed by the cutting speed and depth of cut. 2017 Thesis http://eprints.utem.edu.my/id/eprint/23972/ http://eprints.utem.edu.my/id/eprint/23972/1/Evaluation%20On%20Machining%20Performance%20Of%20AISI%201045%20Steel%20Under%20Dry%20Condition.pdf text en public http://eprints.utem.edu.my/id/eprint/23972/2/Evaluation%20On%20Machining%20Performance%20Of%20AISI%201045%20Steel%20Under%20Dry%20Condition.pdf text en validuser https://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=114782 mphil masters Universiti Teknikal Malaysia Melaka Faculty Of Manufacturing Engineering Salleh, Mohd Shukor 1. Amini, S., Khakbaz, H., and Barani, A., 2015. Improvement of Near-Dry Machining and Its Effect on Tool Wear in Turning of AISI 4142. Materials and Manufacturing Processes, 30 (2), pp. 241-247. 2. Atul, K., Sudhir, K. and Rohit, G., 2011. Statistical Modelling of Surface Roughness in Turning Process. Engineering Science and Technology, 3 (5), pp. 4246-4252. 3. Boubekri, N., and Shaikh, V., 2012. Machining Using Minimum Quantity Lubrication: A Technology for Sustainability. International Journal of Applied Science and Technology, 2 (1), pp. 111-115. 4. Debnath, S., Reddy, M. M., and Yi, Q. S., 2016. Influence of Cutting Fluid Conditions And Cutting Parameters on Surface Roughness and Tool Wear in Turning Process Using Taguchi Method. Measurement, 78, pp. 111-119. 5. DIJET Catalogue., 2016. ISO Tooling Insert. DIJET industries, LTD. 6. Elmunafi, M. H. S., Kurniawan, D., and Noordin, M. Y., 2015. Use of Castor Oil as Cutting Fluid in Machining of Hardened Stainless Steel with Minimum Quantity of Lubricant. Procedia CIRP, 26, pp. 408-411. 7. Gaitonde, V. N., Karnik, S. R., Maciel, C. H. A., Rubio, J. C. C., and Abrão, A. M., 2016. Machinability Evaluation in Hard Milling of AISI D2 Steel. 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Optimization of Cutting Parameters on Tool Wear, Workpiece Surface Temperature and Material Removal Rate in Turning of AISI D2 Steel, Advanced Mechanical Engineering, 4, pp. 291-298. 18. Mikell P. Groover, 2012. Fundamentals of Modern Manufacturing, Fifth Edition. Prentice Hall International. 19. Najiha, M. S., Rahman, M. M., Kamal, M., Yusoff, A. R., and Kadirgama, K., 2012. Minimum Quantity Lubricant Flow Analysis In End Milling Processes: A Computational Fluid Dynamics Approach. Journal of Mechanical Engineering and Sciences, 3, pp. 340-345. 20. Neha, K., Keshva, N., Karanvir, S., & Ramagopal, V. S., 2014. Experimental Investigation on Uncontrollable Parameters for Surface Finish During Diamond Turning. Journal Material and Manufacturing Processes, 30(2), pp. 232-240. 21. Noordin, M. Y., Venkatesh, V.C., Sharif, S., and Elting, S., 2014. Application of Response Surface Methodology in Describing the Performance of Coated Carbide Tools when Turning AISI 1045 Steel. Journal of Materials Processing Technology, 145 (1), pp. 46–58. 22. Okokpujie, I. P., Okonkwo, U. C., 2013. Cutting Parameters Effects on Surface Roughness During End Milling of Aluminium 6061 Alloy Under Dry Machining Operation. International Journal of Science and Research, 4(5), pp. 2937-2942. 23. Pantazopoulos, G., Toulfatzis, A., Vazdirvanidis, A., and Rikos, A., 2015. Accelerated Carbide Tool Wear Failure During Machining Of Hot Work Hardened Tool Steel. International Journal of Structural Integrity, 6 (2), pp. 290-299. 24. Ranjit, K. R., 2001. Design of Experiments Using the Taguchi Approach. John Wiley & sons, Inc, 1-500. 25. Rao, S. R., & Padmanabhan, G., 2012. Application of Taguchi Methods and ANOVA in Optimization of Process Parameters for Metal Removal Rate in Electrochemical Machining of Al/5% SiC Composites. International Journal of Engineering Research and Application, 2(3), pp.192–197. 26. Sahoo, A. K., 2014. 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Evaluation On Machining Performance Of AISI 1045 Steel Under Dry Condition

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