Experimental Studies On Effect Of Process Parameters On Tool Wear In Drilling CFRP Composites With Ultrasonic Machine

Hole production was long recognized as the most important process of machining, requiring specialized techniques to achieve optimum cutting conditions. Drilling can be described as a process in which a multi - point tool is used to remove unwanted materials for the desired hole production. However,...

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Main Author:	Mohammed Muslem, Mohammed Bakar
Format:	Thesis
Language:	English English
Published:	2019
Subjects:	T Technology (General) TJ Mechanical engineering and machinery
Online Access:	http://eprints.utem.edu.my/id/eprint/24931/1/Experimental%20Studies%20On%20Effect%20Of%20Process%20Parameters%20On%20Tool%20Wear%20In%20Drilling%20CFRP%20Composites%20With%20Ultrasonic%20Machine.pdf http://eprints.utem.edu.my/id/eprint/24931/2/Experimental%20Studies%20On%20Effect%20Of%20Process%20Parameters%20On%20Tool%20Wear%20In%20Drilling%20CFRP%20Composites%20With%20Ultrasonic%20Machine.pdf
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id	my-utem-ep.24931
record_format	uketd_dc
institution	Universiti Teknikal Malaysia Melaka
collection	UTeM Repository
language	English English
advisor	Kasim, Mohd Shahir
topic	T Technology (General) TJ Mechanical engineering and machinery
spellingShingle	T Technology (General) TJ Mechanical engineering and machinery Mohammed Muslem, Mohammed Bakar Experimental Studies On Effect Of Process Parameters On Tool Wear In Drilling CFRP Composites With Ultrasonic Machine
description	Hole production was long recognized as the most important process of machining, requiring specialized techniques to achieve optimum cutting conditions. Drilling can be described as a process in which a multi - point tool is used to remove unwanted materials for the desired hole production. However, high production processing and drilling with high cutting speed and feed rate are inherently linked to high heat generation and high cutting temperatures which cause tool wear. CFRP composites used in many applications such as aerospace efficiency, fuel cells, turbo machinery, compressed gas storage and transport, electromagnetic wind turbine shielding materials in automotive energy systems and offshore–deep sea drilling platforms, antistatic due to outstanding properties such as magnetic, low thermal expansion coefficient, high weight-tostrength and weight-to-stiffness ratio and corrosion resistance. High - speed steel (HSS) is the lowest cost drawing material for general purposes and the easiest to find. In this case, submersible reduces the temperature very effectively. A large amount of tool wear appears on the drill bit when the temperature is increased. High temperatures affect both the roundness of the hole or the shape of the chip and the color of the chip. Submersible reduced temperature and improved roundness and also lubricates the tool tip and surface interface. The comparison between parameters and condition has been made to observe the best condition & parameters to increase the tool life.
format	Thesis
qualification_name	Master of Philosophy (M.Phil.)
qualification_level	Master's degree
author	Mohammed Muslem, Mohammed Bakar
author_facet	Mohammed Muslem, Mohammed Bakar
author_sort	Mohammed Muslem, Mohammed Bakar
title	Experimental Studies On Effect Of Process Parameters On Tool Wear In Drilling CFRP Composites With Ultrasonic Machine
title_short	Experimental Studies On Effect Of Process Parameters On Tool Wear In Drilling CFRP Composites With Ultrasonic Machine
title_full	Experimental Studies On Effect Of Process Parameters On Tool Wear In Drilling CFRP Composites With Ultrasonic Machine
title_fullStr	Experimental Studies On Effect Of Process Parameters On Tool Wear In Drilling CFRP Composites With Ultrasonic Machine
title_full_unstemmed	Experimental Studies On Effect Of Process Parameters On Tool Wear In Drilling CFRP Composites With Ultrasonic Machine
title_sort	experimental studies on effect of process parameters on tool wear in drilling cfrp composites with ultrasonic machine
granting_institution	Universiti Teknikal Malaysia Melaka
granting_department	Faculty of Manufacturing Engineering
publishDate	2019
url	http://eprints.utem.edu.my/id/eprint/24931/1/Experimental%20Studies%20On%20Effect%20Of%20Process%20Parameters%20On%20Tool%20Wear%20In%20Drilling%20CFRP%20Composites%20With%20Ultrasonic%20Machine.pdf http://eprints.utem.edu.my/id/eprint/24931/2/Experimental%20Studies%20On%20Effect%20Of%20Process%20Parameters%20On%20Tool%20Wear%20In%20Drilling%20CFRP%20Composites%20With%20Ultrasonic%20Machine.pdf
_version_	1747834099551174656
spelling	my-utem-ep.249312021-09-29T11:45:58Z Experimental Studies On Effect Of Process Parameters On Tool Wear In Drilling CFRP Composites With Ultrasonic Machine 2019 Mohammed Muslem, Mohammed Bakar T Technology (General) TJ Mechanical engineering and machinery Hole production was long recognized as the most important process of machining, requiring specialized techniques to achieve optimum cutting conditions. Drilling can be described as a process in which a multi - point tool is used to remove unwanted materials for the desired hole production. However, high production processing and drilling with high cutting speed and feed rate are inherently linked to high heat generation and high cutting temperatures which cause tool wear. CFRP composites used in many applications such as aerospace efficiency, fuel cells, turbo machinery, compressed gas storage and transport, electromagnetic wind turbine shielding materials in automotive energy systems and offshore–deep sea drilling platforms, antistatic due to outstanding properties such as magnetic, low thermal expansion coefficient, high weight-tostrength and weight-to-stiffness ratio and corrosion resistance. High - speed steel (HSS) is the lowest cost drawing material for general purposes and the easiest to find. In this case, submersible reduces the temperature very effectively. A large amount of tool wear appears on the drill bit when the temperature is increased. High temperatures affect both the roundness of the hole or the shape of the chip and the color of the chip. Submersible reduced temperature and improved roundness and also lubricates the tool tip and surface interface. The comparison between parameters and condition has been made to observe the best condition & parameters to increase the tool life. 2019 Thesis http://eprints.utem.edu.my/id/eprint/24931/ http://eprints.utem.edu.my/id/eprint/24931/1/Experimental%20Studies%20On%20Effect%20Of%20Process%20Parameters%20On%20Tool%20Wear%20In%20Drilling%20CFRP%20Composites%20With%20Ultrasonic%20Machine.pdf text en public http://eprints.utem.edu.my/id/eprint/24931/2/Experimental%20Studies%20On%20Effect%20Of%20Process%20Parameters%20On%20Tool%20Wear%20In%20Drilling%20CFRP%20Composites%20With%20Ultrasonic%20Machine.pdf text en validuser https://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=118084 mphil masters Universiti Teknikal Malaysia Melaka Faculty of Manufacturing Engineering Kasim, Mohd Shahir 1. ‘Altin Karataş & Gökkaya, 2018.pdf’ (no date). 2. Anand, S. et al. (no date) ‘Cutting Tool Tool wear’. 3. Astakhov, V. P. and Davim, J. P. 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(2009) ‘Fabrication and Properties of Carbon Fibers’, pp. 2369–2403. doi: 10.3390/ma2042369. 15. Iliescu, D. et al. (2010) ‘International Journal of Machine Tools & Manufacture Modeling and tool wear in drilling of CFRP’, International Journal of Machine Tools and Manufacture. Elsevier, 50(2), pp. 204–213. doi: 10.1016/j.ijmachtools.2009.10.004. 16. Ishida, T. et al. (2014) ‘New production technologies in aerospace industry - 5th machining innovations conference (MIC 2014) helical milling of carbon fiber reinforced plastics using ultrasonic vibration and liquid nitrogen’, Procedia CIRP. Elsevier B.V., 24(C), pp. 13–18. doi: 10.1016/j.procir.2014.07.139. 17. Karna, S. K., Singh, R. V. and Sahai, R. (2008) ‘Application of Taguchi Method in the Optimization’, 2(May), pp. 187–191. 18. Katz, R. N. (2015) ‘Hybrid Ceramic Matrix / Metal Matrix Composite Gun Barrels Materials and Manufacturing Processes’, (October). doi: 10.1080/10426910600602846. 19. Kuo, K. L. and Tsao, C. C. (2012) ‘Rotary ultrasonic-assisted milling of brittle materials’, Transactions of Nonferrous Metals Society of China (English Edition). The Nonferrous Metals Society of China, 22(SUPPL.3), pp. s793–s800. doi: 10.1016/S1003-6326(12)61806-8. 20. Leung, S. et al. (2012) ‘Grinding performance and workpiece integrity when superabrasive edge routing carbon fibre reinforced plastic ( CFRP ) composites CIRP Annals - Manufacturing Technology Grinding performance and workpiece integrity when superabrasive edge routing carbon fibre reinforced plastic ( CFRP ) composites’, CIRP Annals - Manufacturing Technology. CIRP, 61(1), pp. 295–298. doi: 10.1016/j.cirp.2012.03.042. 21. Liu, J. et al. (2012) ‘Feasibility study of the rotary ultrasonic elliptical machining of carbon fiber reinforced plastics ( CFRP )’, International Journal of Machine Tools and Manufacture. Elsevier, 53(1), pp. 141–150. doi: 10.1016/j.ijmachtools.2011.10.007. 22. Lyons, W. (2012) ‘The Application of Carbon Fibre Composites in the Aviation Industry 20-year forecast : strong long-term growth’. 23. Mechanical, I. et al. (2019) ‘IMECE2013-62272 Carbon Fiber Composite Materials in Modern Day Automotive Production Lines – A Case Study’, pp. 0–8. doi: 10.1115/IMECE2013-62272. 24. Ning, F. et al. (2015a) ‘Additive manufacturing of carbon fi ber reinforced thermoplastic composites using fused deposition modeling’, Composites Part B. Elsevier Ltd, 80, pp. 369–378. doi: 10.1016/j.compositesb.2015.06.013. 25. Ning, F. et al. (2015b) ‘Additive manufacturing of carbon fiber reinforced thermoplastic composites using fused deposition modeling’, Composites Part B: Engineering. Elsevier Ltd, 80, pp. 369–378. doi: 10.1016/j.compositesb.2015.06.013. 26. Ning, F. et al. (2017) ‘Rotary Ultrasonic Surface Machining of CFRP Composites: A Comparison with Conventional Surface Grinding’, Procedia Manufacturing. 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Voss, R. et al. (2017) ‘Cutting Process Tribometer Experiments for Evaluation of Friction Coefficient close to a CFRP Machining Operation’, Procedia CIRP. The Author(s), 66, pp. 204–209. doi: 10.1016/j.procir.2017.03.225. 33. Voss, R., Henerichs, M. and Kuster, F. (2008) ‘CIRP Annals Manufacturing Technology Comparison of conventional drilling and orbital drilling in machining carbon fibre reinforced plastics ( CFRP )’, pp. 12–15. 34. Wang, X. et al. (2013) ‘Tool wear of coated drills in drilling CFRP’, Journal of Manufacturing Processes. The Society of Manufacturing Engineers, 15(1), pp. 127–135. doi: 10.1016/j.jmapro.2012.09.019.

Experimental Studies On Effect Of Process Parameters On Tool Wear In Drilling CFRP Composites With Ultrasonic Machine

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