Refurbishment Of Plating Machine Unloader 304 Stainless Steel Track By DMAIC Approach

This project focused on improving the performance of Meco electroplating machine. The project was done using six sigma DMAIC approach. Remarkably, the historical data on the six sigma DMAIC approach showed that the unload pusher error have significant contribution in affecting the machine stability...

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Main Author:	Nazir Ali, Mohamad Rasyidi
Format:	Thesis
Language:	English English
Published:	2019
Subjects:	T Technology (General) TS Manufactures
Online Access:	http://eprints.utem.edu.my/id/eprint/24951/1/Refurbishment%20Of%20Plating%20Machine%20Unloader%20304%20Stainless%20Steel%20Track%20By%20Dmaic%20Approach.pdf http://eprints.utem.edu.my/id/eprint/24951/2/Refurbishment%20Of%20Plating%20Machine%20Unloader%20304%20Stainless%20Steel%20Track%20By%20Dmaic%20Approach.pdf
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id	my-utem-ep.24951
record_format	uketd_dc
institution	Universiti Teknikal Malaysia Melaka
collection	UTeM Repository
language	English English
advisor	Minhat, Mohamad
topic	T Technology (General) TS Manufactures
spellingShingle	T Technology (General) TS Manufactures Nazir Ali, Mohamad Rasyidi Refurbishment Of Plating Machine Unloader 304 Stainless Steel Track By DMAIC Approach
description	This project focused on improving the performance of Meco electroplating machine. The project was done using six sigma DMAIC approach. Remarkably, the historical data on the six sigma DMAIC approach showed that the unload pusher error have significant contribution in affecting the machine stability performance. Through brainstorming and 5 why analysis, the real root cause of this issue were found to be due to high worn out rate of unloader track. Based the data collected for 2 weeks in production line, several severe worn out were observed. Therefore the improvement was done by focusing on refurbishing the original 304 stainless steel material that was originally used in fabricating the unloader track. There were two materials proposed in order to overcome this issue, the 439 stainless steel and powder metallurgy 39. Selection of these two material was done due to their high wear resistance ability. After finalizing, the prototype was completed and delivered with 1 month lead time. The two different material were then installed at two Meco electroplating machine while other parameter remains constant that are product type and pusher speed. Based on the worn out result obtained, both material showed significant improvement for 76% which is from 0.65mm worn out to 0.15mm within duration of four week. For future work, it is suggested the monitoring duration to extend from 12 weeks up to 26 weeks to have obtain maximum lifespan. This project also contribute significantly in improving the unscheduled downtime from 4.66 % to 1.77 % which is significant in improving OEE stability.
format	Thesis
qualification_name	Master of Philosophy (M.Phil.)
qualification_level	Master's degree
author	Nazir Ali, Mohamad Rasyidi
author_facet	Nazir Ali, Mohamad Rasyidi
author_sort	Nazir Ali, Mohamad Rasyidi
title	Refurbishment Of Plating Machine Unloader 304 Stainless Steel Track By DMAIC Approach
title_short	Refurbishment Of Plating Machine Unloader 304 Stainless Steel Track By DMAIC Approach
title_full	Refurbishment Of Plating Machine Unloader 304 Stainless Steel Track By DMAIC Approach
title_fullStr	Refurbishment Of Plating Machine Unloader 304 Stainless Steel Track By DMAIC Approach
title_full_unstemmed	Refurbishment Of Plating Machine Unloader 304 Stainless Steel Track By DMAIC Approach
title_sort	refurbishment of plating machine unloader 304 stainless steel track by dmaic approach
granting_institution	Universiti Teknikal Malaysia Melaka
granting_department	Faculty of Manufacturing Engineering
publishDate	2019
url	http://eprints.utem.edu.my/id/eprint/24951/1/Refurbishment%20Of%20Plating%20Machine%20Unloader%20304%20Stainless%20Steel%20Track%20By%20Dmaic%20Approach.pdf http://eprints.utem.edu.my/id/eprint/24951/2/Refurbishment%20Of%20Plating%20Machine%20Unloader%20304%20Stainless%20Steel%20Track%20By%20Dmaic%20Approach.pdf
_version_	1747834104563367936
spelling	my-utem-ep.249512021-09-29T12:22:57Z Refurbishment Of Plating Machine Unloader 304 Stainless Steel Track By DMAIC Approach 2019 Nazir Ali, Mohamad Rasyidi T Technology (General) TS Manufactures This project focused on improving the performance of Meco electroplating machine. The project was done using six sigma DMAIC approach. Remarkably, the historical data on the six sigma DMAIC approach showed that the unload pusher error have significant contribution in affecting the machine stability performance. Through brainstorming and 5 why analysis, the real root cause of this issue were found to be due to high worn out rate of unloader track. Based the data collected for 2 weeks in production line, several severe worn out were observed. Therefore the improvement was done by focusing on refurbishing the original 304 stainless steel material that was originally used in fabricating the unloader track. There were two materials proposed in order to overcome this issue, the 439 stainless steel and powder metallurgy 39. Selection of these two material was done due to their high wear resistance ability. After finalizing, the prototype was completed and delivered with 1 month lead time. The two different material were then installed at two Meco electroplating machine while other parameter remains constant that are product type and pusher speed. Based on the worn out result obtained, both material showed significant improvement for 76% which is from 0.65mm worn out to 0.15mm within duration of four week. For future work, it is suggested the monitoring duration to extend from 12 weeks up to 26 weeks to have obtain maximum lifespan. This project also contribute significantly in improving the unscheduled downtime from 4.66 % to 1.77 % which is significant in improving OEE stability. 2019 Thesis http://eprints.utem.edu.my/id/eprint/24951/ http://eprints.utem.edu.my/id/eprint/24951/1/Refurbishment%20Of%20Plating%20Machine%20Unloader%20304%20Stainless%20Steel%20Track%20By%20Dmaic%20Approach.pdf text en public http://eprints.utem.edu.my/id/eprint/24951/2/Refurbishment%20Of%20Plating%20Machine%20Unloader%20304%20Stainless%20Steel%20Track%20By%20Dmaic%20Approach.pdf text en validuser https://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=117958 mphil masters Universiti Teknikal Malaysia Melaka Faculty of Manufacturing Engineering Minhat, Mohamad 1. Adarsha, H., C. S. Ramesh, Nikitha Nair, K. M. 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Refurbishment Of Plating Machine Unloader 304 Stainless Steel Track By DMAIC Approach

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