Multi Objective Performances Optimization Of Poly-Ether-Ether-Ketone (PEEK) Material By Using Rotary Ultrasonic Assisted Drilling

Multi Objective Performances Optimization Of Poly-Ether-Ether-Ketone (PEEK) Material By Using Rotary Ultrasonic Assisted Drilling

Polyaryletheretherketone (PEEK) materials is a semi-crystalline, high purity polymers containing of replicating monomers of two ether groups and a keytone group. PEEK is a rigid opaque material considered as a good mechanical properties retained in high temperatures with a unique mixture of properti...

Full description

Saved in:
Bibliographic Details
Main Author: Manaf, Norshahidah
Format: Thesis
Language:English
English
Published: 2019
Subjects:
T Technology (General)
TJ Mechanical engineering and machinery
Online Access:http://eprints.utem.edu.my/id/eprint/24954/1/Multi%20Objective%20Performances%20Optimization%20Of%20Poly-Ether-Ether-Ketone%20%28PEEK%29%20Material%20By%20Using%20Rotary%20Ultrasonic%20Assisted%20Drilling.pdf
http://eprints.utem.edu.my/id/eprint/24954/2/Multi%20Objective%20Performances%20Optimization%20Of%20Poly-Ether-Ether-Ketone%20%28PEEK%29%20Material%20By%20Using%20Rotary%20Ultrasonic%20Assisted%20Drilling.pdf
Tags: Add Tag
No Tags, Be the first to tag this record!
id my-utem-ep.24954
record_format uketd_dc
institution Universiti Teknikal Malaysia Melaka
collection UTeM Repository
language English
English
advisor Raja Abdullah, Raja Izamshah
topic T Technology (General)
TJ Mechanical engineering and machinery
spellingShingle T Technology (General)
TJ Mechanical engineering and machinery
Manaf, Norshahidah
Multi Objective Performances Optimization Of Poly-Ether-Ether-Ketone (PEEK) Material By Using Rotary Ultrasonic Assisted Drilling
description Polyaryletheretherketone (PEEK) materials is a semi-crystalline, high purity polymers containing of replicating monomers of two ether groups and a keytone group. PEEK is a rigid opaque material considered as a good mechanical properties retained in high temperatures with a unique mixture of properties, which include wear, exceptional chemical and electrical resistance. The accumulative use of PEEK plastics can be seen in the growth of a wide range of orthopedic applications, including spinal fusion cages, artificial discs, femoral stems and cranial implant. Compared to other implant material, polymeric material like PEEK promote better cell bone growth compared to metallic materials like Titanium because PEEK’s surface topography enhance implant - bone contact. In the case of medical implants, fine surface roughness is one of the most importance requirement since the cells of surrounding tissue interact with the underlying substrate on the micro and nanometer scales. The tight tolerances in medical application for a fine surface roughness poses a major concern in conventional drilling process of PEEK implant materials. PEEK’s does not dissolve heat easily and has low service temperature compared to metal and it can melt if the drilling temperature increases above of the melting point. On the others hand, PEEK also deform when the cutting force and shear stress increases during the drilling process which can lead to rough machined surface and tolerance violation. In addition, conventional drilling process towards this material tends to generate high tensile thrust that results in poor hole quality and crack propagation. Considering these facts, in this thesis a new drilling technique which assisted by the ultrasonic vibration frequency known as Rotary Ultrasonic Assisted Drilling (RUAD) is propose aim to increase the hole qualities i.e. surface roughness, hole accuracy at entry and exit surface. A set of experimental work was conducted to evaluate the effects of the RUAD parameter namely cutting speed, feed rate, ultrasonic frequency and vibration amplitude towards the hole quality. A statistical analysis of variance (ANOVA) was employed to assess the relationship between parameters and output response. Subsequently, further analysis was performed to obtain the optimum RUAD parameter that can produce the best hole quality. From the analytical results, its demonstrated that the presence of the ultrasonic vibration was able to improve the hole quality and minimize the chipping area with acceptable tolerance value. Furthermore, based on the statistical optimisation result, combination of spindle speed of 3294 rpm and feed rate of 191 mm/min will produced the best hole qualities i.e. minimum surface roughness and minimum holes error. The findings from this deliberately experimental work can be used by implant manufacturer for effectively drilling PEEK material.
format Thesis
qualification_name Master of Philosophy (M.Phil.)
qualification_level Master's degree
author Manaf, Norshahidah
author_facet Manaf, Norshahidah
author_sort Manaf, Norshahidah
title Multi Objective Performances Optimization Of Poly-Ether-Ether-Ketone (PEEK) Material By Using Rotary Ultrasonic Assisted Drilling
title_short Multi Objective Performances Optimization Of Poly-Ether-Ether-Ketone (PEEK) Material By Using Rotary Ultrasonic Assisted Drilling
title_full Multi Objective Performances Optimization Of Poly-Ether-Ether-Ketone (PEEK) Material By Using Rotary Ultrasonic Assisted Drilling
title_fullStr Multi Objective Performances Optimization Of Poly-Ether-Ether-Ketone (PEEK) Material By Using Rotary Ultrasonic Assisted Drilling
title_full_unstemmed Multi Objective Performances Optimization Of Poly-Ether-Ether-Ketone (PEEK) Material By Using Rotary Ultrasonic Assisted Drilling
title_sort multi objective performances optimization of poly-ether-ether-ketone (peek) material by using rotary ultrasonic assisted drilling
granting_institution Universiti Teknikal Malaysia Melaka
granting_department Faculty of Manufacturing Engineering
publishDate 2019
url http://eprints.utem.edu.my/id/eprint/24954/1/Multi%20Objective%20Performances%20Optimization%20Of%20Poly-Ether-Ether-Ketone%20%28PEEK%29%20Material%20By%20Using%20Rotary%20Ultrasonic%20Assisted%20Drilling.pdf
http://eprints.utem.edu.my/id/eprint/24954/2/Multi%20Objective%20Performances%20Optimization%20Of%20Poly-Ether-Ether-Ketone%20%28PEEK%29%20Material%20By%20Using%20Rotary%20Ultrasonic%20Assisted%20Drilling.pdf
_version_ 1747834105303662592
spelling my-utem-ep.249542021-09-29T12:32:35Z Multi Objective Performances Optimization Of Poly-Ether-Ether-Ketone (PEEK) Material By Using Rotary Ultrasonic Assisted Drilling 2019 Manaf, Norshahidah T Technology (General) TJ Mechanical engineering and machinery Polyaryletheretherketone (PEEK) materials is a semi-crystalline, high purity polymers containing of replicating monomers of two ether groups and a keytone group. PEEK is a rigid opaque material considered as a good mechanical properties retained in high temperatures with a unique mixture of properties, which include wear, exceptional chemical and electrical resistance. The accumulative use of PEEK plastics can be seen in the growth of a wide range of orthopedic applications, including spinal fusion cages, artificial discs, femoral stems and cranial implant. Compared to other implant material, polymeric material like PEEK promote better cell bone growth compared to metallic materials like Titanium because PEEK’s surface topography enhance implant - bone contact. In the case of medical implants, fine surface roughness is one of the most importance requirement since the cells of surrounding tissue interact with the underlying substrate on the micro and nanometer scales. The tight tolerances in medical application for a fine surface roughness poses a major concern in conventional drilling process of PEEK implant materials. PEEK’s does not dissolve heat easily and has low service temperature compared to metal and it can melt if the drilling temperature increases above of the melting point. On the others hand, PEEK also deform when the cutting force and shear stress increases during the drilling process which can lead to rough machined surface and tolerance violation. In addition, conventional drilling process towards this material tends to generate high tensile thrust that results in poor hole quality and crack propagation. Considering these facts, in this thesis a new drilling technique which assisted by the ultrasonic vibration frequency known as Rotary Ultrasonic Assisted Drilling (RUAD) is propose aim to increase the hole qualities i.e. surface roughness, hole accuracy at entry and exit surface. A set of experimental work was conducted to evaluate the effects of the RUAD parameter namely cutting speed, feed rate, ultrasonic frequency and vibration amplitude towards the hole quality. A statistical analysis of variance (ANOVA) was employed to assess the relationship between parameters and output response. Subsequently, further analysis was performed to obtain the optimum RUAD parameter that can produce the best hole quality. From the analytical results, its demonstrated that the presence of the ultrasonic vibration was able to improve the hole quality and minimize the chipping area with acceptable tolerance value. Furthermore, based on the statistical optimisation result, combination of spindle speed of 3294 rpm and feed rate of 191 mm/min will produced the best hole qualities i.e. minimum surface roughness and minimum holes error. The findings from this deliberately experimental work can be used by implant manufacturer for effectively drilling PEEK material. 2019 Thesis http://eprints.utem.edu.my/id/eprint/24954/ http://eprints.utem.edu.my/id/eprint/24954/1/Multi%20Objective%20Performances%20Optimization%20Of%20Poly-Ether-Ether-Ketone%20%28PEEK%29%20Material%20By%20Using%20Rotary%20Ultrasonic%20Assisted%20Drilling.pdf text en public http://eprints.utem.edu.my/id/eprint/24954/2/Multi%20Objective%20Performances%20Optimization%20Of%20Poly-Ether-Ether-Ketone%20%28PEEK%29%20Material%20By%20Using%20Rotary%20Ultrasonic%20Assisted%20Drilling.pdf text en validuser https://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=117955 mphil masters Universiti Teknikal Malaysia Melaka Faculty of Manufacturing Engineering Raja Abdullah, Raja Izamshah 1. Abdelkawy, A., Hossam, M. and El-Hofy, H. (2018) ‘Modelling and Optimization for Cutting Forces in Ultrasonic-Assisted Drilling of Soda Glass’, Key Engineering Materials, 775(October), pp. 487–492. 2. Alla1, R. K. and , Kishore Ginjupalli2 , Nagaraja Upadhya2 , Mohammed Shammas1 , Rama Krishna Ravi3, R. S. (2010) ‘Surface Roughness of Implants: A Review Rama’, Composite science and Technologycience and Technology, 61(9), pp. 1189–1224. 3. Anderson, M. (1997) ‘Design of Experiments’, The Industrial Physicist, pp. 24–26. 4. Azghandi, B. V., Kadivar, M. A. and Razfar, M. R. (2016) ‘An Experimental Study on Cutting Forces in Ultrasonic Assisted Drilling’, Procedia CIRP. Elsevier B.V., 46, pp. 563–566. 5. Bezerra, M. A. et al. (2008) ‘Response surface methodology (RSM) as a tool for optimization in analytical chemistry’, Talanta, 76(5), pp. 965–977. 6. Boinard, E., Pethrick, R. A. and Macfarlane, C. J. (2000) ‘<Boinard (2000) [27] thermal history on DMA.pdf>’, 41, pp. 1063–1076. 7. Cabrera, F. M. et al. (2013) ‘Surface Roughness Minimization in Turning PEEK-CF30 Composites with TiN Cutting Tools Using Particle Swarm Optimization’, Materials Science Forum, 766, pp. 109–122. 8. Converse, G. L. et al. (2010) ‘Hydroxyapatite whisker-reinforced polyetherketoneketone bone ingrowth scaffolds’, Acta Biomaterialia, 6(3), pp. 856–863. 9. David Joseph Jaekel (2012) ‘Development and Fabrication of Silver Composite PEEK to Prevent Microbial Attachment and Periprosthetic Infection’, Digital Times 10. Domingo, R. et al. (2013) ‘A sustainable evaluation of drilling parameters for PEEK-GF30’, Materials, 6(12), pp. 5907–5922. 11. Fadda, M. et al. (1998) ‘Improving accuracy of bone resections using robotics tool holder and a high speed milling cutting tool’, Journal of Medical Engineering and Technology, 22(6), pp. 280– 284. 12. Green, S. and Schlegel, J. (2001) ‘A polyaryletherketone biomaterial for use in medical implant applications’, Polymers for the Medical Industry, pp. 1–7. 13. Hansen Douglas C. (2008) ‘Metal Corrosion in the Human Body: The Ultimate Bio-Corrosion Scenario’, Interface, pp. 31–34. 14. Harrysson, O. L. A., Hosni, Y. A. and Nayfeh, J. F. (2007) ‘Custom-designed orthopedic implants evaluated using finite element analysis of patient-specific computed tomography data: Femoralcomponent case study’, BMC Musculoskeletal Disorders, 8(iv), pp. 1–10. 15. Karen B. Sagomonyants a, Marcus L. Jarman-Smith b, John N. Devine b, Michael S. Aronow c, G. A. G. a (2008) ‘Selective Oxidative Iodination of Aromatic Compounds’, Russian Journal of Organic Chemistry, 33(11), pp. 1563–1572. 16. Mahoney, O. M. and Kinsey, T. (2010) ‘Overhang of the femoral component in total knee arthroplasty: Risk factors and clinical consequences’, Journal of Bone and Joint Surgery - Series A, 92(5), pp. 1115–1121. 17. Ngoc-Hung Chu & Van-Du Nguyen (2018) ‘The Multi-Response Optimization of Machining Parameters in the Ultrasonic Assisted Deep-Hole Drilling Using Grey-Based Taguchi Method’, International Journal of Mechanical and Production Engineering Research and Development (IJMPERD), 8(5), pp. 417–426. Paper, C. and Sanc, M. E. (2016) ‘STUDY ON SURFACE ROUGHNESS OF CARBON AND 18. GLASS FIBER FILLED Study on Surface Roughness of Carbon and Glass Fiber Filled Polytetrafluoroethylene in Turning Process’, (May), pp. 2–5. 19. Paulo Davim, J. et al. (2003) ‘Machinability study on polyetheretherketone (PEEK) unreinforced and reinforced (GF30) for applications in structural components’, Composite Structures, 62(1), pp.67–73. 20. Rahman, M., Ramakrishna, S. and Thoo, H. C. (1999) ‘Machinability study of carbon/PEEK composites’, Machining Science and Technology, 3(1), pp. 49–59. 21. Sheikh Ahmad, J.Y ., 2009. Machining of polymer composite. Abu Dhabi: Springer. 22. Salles, J.L.C. and Gonçalve, M.T.T., 2003. Effects of Machining Parameters on Surface Quality of the Ultra High Molecular Weight Polyethylene ( UHMWPE ). Materia, 8, pp. 1–10. 23. Shih, A.J., Lewis, M. A. and Strenkowski, J.S., 2004. End Milling of Elastomers—Fixture Design and Tool Effectiveness for Material Removal. Journal of Manufacturing Science and Engineering, 126 (1), p. 115. 24. Simpson, T. W., 1989. Robust Design Method s Quality Loss Function. IE466: Concurrent Engineering, pp. 1–9. 25. Sagomonyants, K.B., Smith, M.L.J., Devine, J.N., Aronow, M.S. and Gronowicz, G.A., 2008. The in vitro response of human osteoblasts to polyetheretherketone (PEEK) substrates compared to commercially pure titanium. Biomaterials, 29 (11), pp. 1563–1572. 26. Sanderson, J., Nakanishi, Y., Murayama, N., Nishimura, T., Ishi, T., Mizuta, H. and Higaki, H., 2011. Polyetheretherketone in Orthopedic Plate Design to Facilitate Fracture Recovery. Journal of Biomechanical Science and Engineering, 6 (2), pp. 125–133. 27. Sahraie Jahromi, A. and Bahr, B., 2010. An analytical method for predicting cutting forces in orthogonal machining of unidirectional composites. Composites Science and Technology, 70 (16),pp. 2290–2297. 28. Sheikh Ahmad, J.Y ., 2009. Machining of polymer composite. Abu Dhabi: Springer. 29. Salles, J.L.C. and Gonçalve, M.T.T., 2003. Effects of Machining Parameters on Surface Quality of the Ultra High Molecular Weight Polyethylene ( UHMWPE ). Materia, 8, pp. 1–10. 30. Shih, A.J., Lewis, M. A. and Strenkowski, J.S., 2004. End Milling of Elastomers—Fixture Design and Tool Effectiveness for Material Removal. Journal of Manufacturing Science and Engineering, 126 (1), p. 115. 31. Simpson, T. W., 1989. Robust Design Method s Quality Loss Function. IE466: Concurrent Engineering, pp. 1–9. 32. Shirpurkar, P.P., Bobde, S.R., Patil, V.V, and Kale, B.N. 2012. Optimization of Turning Process Parameters by Using Tool Inserts- A Review. Proceedings International Journal of Engineering and Innovative Technology, 2 (6), pp. 1-13. 33. Schaelderle, C., n.d. Cervical disc herniation surgical treatment [online] Available at: http://www.rachis-toulouse.com/2.aspx?sr=3 [Accessed on 3 May 2014]. 34. Tomadi, S.H., Ghani, J.A., Haron, C.H.C. and Daud, A.R., 2013. Optimisation of Cutting Parameters on Tool Life and Surface Roughness in End Milling of AlSi/AlN MMC –Taguchi Method and Grey Relational Analysis. Proceeding 1st International Conference on Robust Quality Engineering, Kuala Lumpur, Malaysia, UTM Publisher. 35. Thomas, M. and Beauchamp, Y., 2003. Statistical investigation of modal parameters of cutting tools in dry turning. International Journal of Machine Tools and Manufacture Design, Research and Application, 43, pp. 1093–1106. 36. Tunc, L.T., and Budak. E., 2011. Effect of Cutting Conditions and Tool Geometry on Process Damping in Machining. International Journal on Machine Tools and Manufacture, 57 , pp. 10 - 19. 37. Tang, F., Jin, M., Yue, X., You, Z., Li, S. and Wang, X., 2012. A Manufacturing Model for Ball- End Mill Gashing Based on a CAM System. The Open Mechanical Engineering Journal, 6, pp. 12–17. 38. Tanner, J., 1990. Manufacturing Engineering: an introduction to the basic functions, 2nd ed., New York: Marcel Dekker, Inc. 39. Wang, M.-Y. and Chang, H.-Y., 2004. Experimental study of surface roughness in slot end milling AL2014-T6. International Journal of Machine Tools and Manufacture, 44 (1), pp. 51–57. 40. Whitehouse, D., 2002. Surface and Their Measurement, London: Hermen Penton Science. 41. Wang, Y., Chen, X. and Gindy, N., 2005. Fixturing error measurement and analysis using CMMs. Proceedings of the 7th International Symposium on Measurement Technology and Intelligent Instruments .Institute of Physics Publisher.

Similar Items