Process Capabilitiy Of Tin Plating Inspection : A Case Study

This project begins with an industrial visit to industry selected that is XYZ Sdn. Bhd, Pasir Gudang, focused at production site and inspection area. This industrial attachment is very helpful in achieving objective study because the work done involves coating weight inspection. This case study was...

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Main Author: Mohamad, Siti Nurul Hazlina
Format: Thesis
Language:English
English
Published: 2019
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Online Access:http://eprints.utem.edu.my/id/eprint/25166/1/Process%20Capabilitiy%20Of%20Tin%20Plating%20Inspection%20%20A%20Case%20Study%20%20-%20cdr%2020954.pdf
http://eprints.utem.edu.my/id/eprint/25166/2/Process%20Capabilitiy%20Of%20Tin%20Plating%20Inspection%20%20A%20Case%20Study.pdf
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id my-utem-ep.25166
record_format uketd_dc
institution Universiti Teknikal Malaysia Melaka
collection UTeM Repository
language English
English
advisor Ahmad, Nadiah

topic T Technology (General)
TS Manufactures
spellingShingle T Technology (General)
TS Manufactures
Mohamad, Siti Nurul Hazlina
Process Capabilitiy Of Tin Plating Inspection : A Case Study
description This project begins with an industrial visit to industry selected that is XYZ Sdn. Bhd, Pasir Gudang, focused at production site and inspection area. This industrial attachment is very helpful in achieving objective study because the work done involves coating weight inspection. This case study was concerning on process capability of tin plating inspection. In plating industry, the most popular option for coating is of tin plating. This option is popular because it is more economical and does not require high costs in manufacturing. Due to the characteristic properties of tin plating having good corrosion resistance, ductility, and reliability, it is widely used in various industries including buildings, food, electricity and electronics, heavy industries and oil and gas. There are issues that having problem on the business which is in the last few months, this company has found a lot of complaints and rejects from customers regarding its product related to tin coating. The specification of the product is on request from the customer but in this case, the customer has set a guarantee limit called the Lower Specification Limit value of 2.45 m / g2 the Upper Specification Limit is not more than 3.0 m / g2. The customer has placed the most accurate capability index for a certain parameter which is coating weight was at least 1.33. However, it is still meet the customer’s specification and acceptable if the index capability value is not less than 1.00. Therefore, this company has requested the inspection division to state whether a customer-ordered product meets the needs of the customer or not by proving through process capability. From the inspection process, the sample of data has been collected. Due to that situation, main focus of this study is to investigate whether the product produced by the company meet the customer’s specification their capability index for a certain parameter which is coating weight was at least 1.33 using process capability study. Process capabilities is an increasingly popular method used by many of today's industry to see the capability of a process or the quality of a product.In the process of achieving the main objectives which is to determine the optimum parameters of coating process, hypothesis testing has been done. The other purposed of this for this case is to study the element of tin plating process and also to study about coating inspection process and tools. The success of an organization or company depends on a high quality product and meets customer requirements. All the sample data collected from inspection process has been recorded in MS Excel and analyzed using MINITAB software.
format Thesis
qualification_name Master of Philosophy (M.Phil.)
qualification_level Master's degree
author Mohamad, Siti Nurul Hazlina
author_facet Mohamad, Siti Nurul Hazlina
author_sort Mohamad, Siti Nurul Hazlina
title Process Capabilitiy Of Tin Plating Inspection : A Case Study
title_short Process Capabilitiy Of Tin Plating Inspection : A Case Study
title_full Process Capabilitiy Of Tin Plating Inspection : A Case Study
title_fullStr Process Capabilitiy Of Tin Plating Inspection : A Case Study
title_full_unstemmed Process Capabilitiy Of Tin Plating Inspection : A Case Study
title_sort process capabilitiy of tin plating inspection : a case study
granting_institution Universiti Teknikal Malaysia Melaka
granting_department Faculty of Manufacturing Engineering
publishDate 2019
url http://eprints.utem.edu.my/id/eprint/25166/1/Process%20Capabilitiy%20Of%20Tin%20Plating%20Inspection%20%20A%20Case%20Study%20%20-%20cdr%2020954.pdf
http://eprints.utem.edu.my/id/eprint/25166/2/Process%20Capabilitiy%20Of%20Tin%20Plating%20Inspection%20%20A%20Case%20Study.pdf
_version_ 1747834110088314880
spelling my-utem-ep.251662021-09-29T11:37:12Z Process Capabilitiy Of Tin Plating Inspection : A Case Study 2019 Mohamad, Siti Nurul Hazlina T Technology (General) TS Manufactures This project begins with an industrial visit to industry selected that is XYZ Sdn. Bhd, Pasir Gudang, focused at production site and inspection area. This industrial attachment is very helpful in achieving objective study because the work done involves coating weight inspection. This case study was concerning on process capability of tin plating inspection. In plating industry, the most popular option for coating is of tin plating. This option is popular because it is more economical and does not require high costs in manufacturing. Due to the characteristic properties of tin plating having good corrosion resistance, ductility, and reliability, it is widely used in various industries including buildings, food, electricity and electronics, heavy industries and oil and gas. There are issues that having problem on the business which is in the last few months, this company has found a lot of complaints and rejects from customers regarding its product related to tin coating. The specification of the product is on request from the customer but in this case, the customer has set a guarantee limit called the Lower Specification Limit value of 2.45 m / g2 the Upper Specification Limit is not more than 3.0 m / g2. The customer has placed the most accurate capability index for a certain parameter which is coating weight was at least 1.33. However, it is still meet the customer’s specification and acceptable if the index capability value is not less than 1.00. Therefore, this company has requested the inspection division to state whether a customer-ordered product meets the needs of the customer or not by proving through process capability. From the inspection process, the sample of data has been collected. Due to that situation, main focus of this study is to investigate whether the product produced by the company meet the customer’s specification their capability index for a certain parameter which is coating weight was at least 1.33 using process capability study. Process capabilities is an increasingly popular method used by many of today's industry to see the capability of a process or the quality of a product.In the process of achieving the main objectives which is to determine the optimum parameters of coating process, hypothesis testing has been done. The other purposed of this for this case is to study the element of tin plating process and also to study about coating inspection process and tools. The success of an organization or company depends on a high quality product and meets customer requirements. All the sample data collected from inspection process has been recorded in MS Excel and analyzed using MINITAB software. 2019 Thesis http://eprints.utem.edu.my/id/eprint/25166/ http://eprints.utem.edu.my/id/eprint/25166/1/Process%20Capabilitiy%20Of%20Tin%20Plating%20Inspection%20%20A%20Case%20Study%20%20-%20cdr%2020954.pdf text en public http://eprints.utem.edu.my/id/eprint/25166/2/Process%20Capabilitiy%20Of%20Tin%20Plating%20Inspection%20%20A%20Case%20Study.pdf text en validuser https://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=117858 mphil masters Universiti Teknikal Malaysia Melaka Faculty of Manufacturing Engineering Ahmad, Nadiah 1.Sharrettsplating.com. (2018). Industrial Uses of Tin Plating ( Industrial Tin Plating Services Tin Plating. [online] Available at: https://ww.shanettsplating.com/coatings/industrial-uses-of-tin-plati[nAg ccessed 16 Oct. 20181. 2. APB Consultant. (2018). Process Capability,. [online] Available at: http://isoconsultantpune.com/process-capability/ [Accessed 16 Oct. 20181. 3.Keyence.com. (2018). What Is Surface Roughness? I Introduction To Roughness ( Introduction To Roughness I KEYENCE America. [online] Available at: https:Nwww.keyence.com/ss/products/microscope/roughness/line/index.jsp [Accessed 17 Oct. 20181. 4. Hardnesstesters.com. (201 8). Rockwell Hardness Testing. [online] Available at: h t t p s : / / w w w . h a r d n e s s t e s t e r s . c o m / t e s t - t y p i n g [Accessed 17 Oct. 20181. 5.Electroplating process. (1997). Metal Finishing, 95(1 I), p.127. 6.Research.omicsgroup.org. (2018). Electroplating I Open Access articles I Open Access journals I Conference Proceedings ( Editors / Authors ( Reviewers ( scientific events. [online] Available at: http:~/research.omicsgroup.org/index.phpElectroplatin[gA ccessed 17 Oct. 20181. 7. Sciencing. (2018). Principles of Electroplating. [online] Available at: https://sciencing.com/principles-electroplating-8301859.html [Accessed 17 Oct. 20181. 8.Stuubing J, (2018). [image] Available at: Stubbings, J. (2018). Electroplating Concepts Chemishy Tutorial. [online] Ausetute.com.au. Available at: https://www.ausetute.com.au/electroplate.html [Accessed 17 Oct. 20181. [Accessed 17 Oct. 20181. 9.James Harris, submitted to the Department of Industrial and ... Available at: http://soar.wichita.edu/bitstream/handle/lOO57/2O4O/tO8033.pdf [Accessed October 17, 20181. 10. Machado, M., Soares, E. and Soares, H. (201 1). Impact of fluorides on the removal of heavy metals from an electroplating effluent using a flocculent brewer's yeast strain ofSaccharomyces cerevisiae. Chemical Speciation & Bioavailability, 23(4), pp.237-242. 11.Culpepper, J. (1999). Britannica Internet Guide991 13Encyclopaedia Britannica Inc. Britannica Internet Guide. Encyclopaedia Britannica, 310 S. Michigan Ave., Chicago, IL 60604 Tel: 1-800-747-8503; e-mail: editor@britannica.com: Britannica, Inc copyrighted 1997-1999. Free. Electronic Resources Review, 3(10), pp.123-124. 12. PROCESS QUALITY AND CAPACITY PLANNING: (2008). [online] Available at: https://soar.wichita.edulbitstream/handle/l0057/2040/t08033 .pdf?sequence=3 [Accessed 25 Oct. 20181. 13.Link.springer.com. (2018). The Early History of Gold Plating. [online] Available at: https://link.springer.com/content/pdf/l0.lOO7%2FBFO3215178.pdf [Accessed 10 Dec. 14. Statisticalprocesscontrol.info. (2018). Statistical Process Control is easier than you think. [online] Available at: http://www.statisticalprocesscontrol.info/index.html [Accessed 1 1 Dec. 20181. 15. SixSigmaStats. (2018). Learn all 4 types of Process Capability indices (Cpk, Cp, Ppk and Pp) 1 SixSigmaStats. [online] Available at: https://sixsigmastats.com/processcapability- cpk-cpl [Accessed 11 Dec. 20181. 16. Support.minitab.com. (2018). Overall capability for Normal Capability Analysis - Minitab. [online] Available at: https://support.minitab.com/en-us/minital8/help-andh o w - t o l q u a l i t y - a n d - p r o c e s s - i m p r o v e m e n t / c - a n a l y s i s l n o r m a l - c a p a b i l i t y - a n a l y s i s / i n t e ~ l l - capability/#ppk [Accessed 11 Dec. 20181.