Ultrasonic Assisted Fused Deposition Modeling For Acrylonitrile Butadiene Styrene Waste Recycling

Additive manufacturing (AM), also known as 3D printing, is a process that creates a physicalobject from a digital CAD data. Fused Deposition Modeling (FDM) is one of the common 3D printing processes. However, a large amount of waste produced due to printing and human errors. Waste has caused an impa...

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Main Author:	Ting, Kung Hieng
Format:	Thesis
Language:	English English
Published:	2021
Subjects:	T Technology (General)
Online Access:	http://eprints.utem.edu.my/id/eprint/25411/1/Ultrasonic%20Assisted%20Fused%20Deposition%20Modeling%20For%20Acrylonitrile%20Butadiene%20Styrene%20Waste%20Recycling.pdf http://eprints.utem.edu.my/id/eprint/25411/2/Ultrasonic%20Assisted%20Fused%20Deposition%20Modeling%20For%20Acrylonitrile%20Butadiene%20Styrene%20Waste%20Recycling.pdf
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record_format	uketd_dc
institution	Universiti Teknikal Malaysia Melaka
collection	UTeM Repository
language	English English
advisor	Maidin, Shajahan
topic	T Technology (General) T Technology (General)
spellingShingle	T Technology (General) T Technology (General) Ting, Kung Hieng Ultrasonic Assisted Fused Deposition Modeling For Acrylonitrile Butadiene Styrene Waste Recycling
description	Additive manufacturing (AM), also known as 3D printing, is a process that creates a physicalobject from a digital CAD data. Fused Deposition Modeling (FDM) is one of the common 3D printing processes. However, a large amount of waste produced due to printing and human errors. Waste has caused an impact on the environment due to the non-biodegradable polymer properties and this requires recycling of the waste polymers. However, recycled polymers deteriorate in terms of mechanical properties due to weak interlayer bonding. Hence, this study aims to investigate the effect of ultrasonic vibration on the improvement of mechanical properties of recycled Acrylonitrile Butadiene Styrene (ABS). ABS waste was granulated and extruded into a new filament that used to print the test specimen. A piezoelectric transducer mounted onto the FDM printer platform to transmit the vibration thoroughly during the printing of the test specimen. The ultrasonic frequency of the transducer controlled at 0 kHz, 10 kHz and 20 kHz. Specimen orientation controlled at the edge, flat and upright position (X, Y and Z). Tensile test and microstructure analysis carried out to determine the mechanical properties of the recycled ABS specimen at different ultrasonic frequencies and orientation. Analysis of variance (ANOVA) will determine the significant and optimum parameters. The result of the tensile test shows that there had an increment in Ultimate Tensile Strength in the range (UTS) of 11.03% to 67.61%; improvement of strain in the range of 1.30% to 45.83% and improvement of Modulus of Elasticity (MOE) in the range of 15.24% to 24.10%. Besides, the results from the microstructure analysis showed that size voids decreased from 230 µm to 30 µm when the ultrasonic frequency increased to 20 kHz. The results of ANOVA showed that ultrasonic frequency and orientation had a significant effect on the improvement of UTS, strain and MOE and the optimum parameter was 20 kHz of ultrasonic frequency and Y orientation. Hence, this study has shown that ultrasonic vibration can improve the mechanical properties of recycled ABS and reducing the number and size of voids and porosities in its microstructure
format	Thesis
qualification_name	Master of Philosophy (M.Phil.)
qualification_level	Master's degree
author	Ting, Kung Hieng
author_facet	Ting, Kung Hieng
author_sort	Ting, Kung Hieng
title	Ultrasonic Assisted Fused Deposition Modeling For Acrylonitrile Butadiene Styrene Waste Recycling
title_short	Ultrasonic Assisted Fused Deposition Modeling For Acrylonitrile Butadiene Styrene Waste Recycling
title_full	Ultrasonic Assisted Fused Deposition Modeling For Acrylonitrile Butadiene Styrene Waste Recycling
title_fullStr	Ultrasonic Assisted Fused Deposition Modeling For Acrylonitrile Butadiene Styrene Waste Recycling
title_full_unstemmed	Ultrasonic Assisted Fused Deposition Modeling For Acrylonitrile Butadiene Styrene Waste Recycling
title_sort	ultrasonic assisted fused deposition modeling for acrylonitrile butadiene styrene waste recycling
granting_institution	Universiti Teknikal Malaysia Melaka
granting_department	Faculty of Manufacturing Engineering
publishDate	2021
url	http://eprints.utem.edu.my/id/eprint/25411/1/Ultrasonic%20Assisted%20Fused%20Deposition%20Modeling%20For%20Acrylonitrile%20Butadiene%20Styrene%20Waste%20Recycling.pdf http://eprints.utem.edu.my/id/eprint/25411/2/Ultrasonic%20Assisted%20Fused%20Deposition%20Modeling%20For%20Acrylonitrile%20Butadiene%20Styrene%20Waste%20Recycling.pdf
_version_	1747834121829220352
spelling	my-utem-ep.254112021-12-07T16:16:16Z Ultrasonic Assisted Fused Deposition Modeling For Acrylonitrile Butadiene Styrene Waste Recycling 2021 Ting, Kung Hieng T Technology (General) TA Engineering (General). Civil engineering (General) Additive manufacturing (AM), also known as 3D printing, is a process that creates a physicalobject from a digital CAD data. Fused Deposition Modeling (FDM) is one of the common 3D printing processes. However, a large amount of waste produced due to printing and human errors. Waste has caused an impact on the environment due to the non-biodegradable polymer properties and this requires recycling of the waste polymers. However, recycled polymers deteriorate in terms of mechanical properties due to weak interlayer bonding. Hence, this study aims to investigate the effect of ultrasonic vibration on the improvement of mechanical properties of recycled Acrylonitrile Butadiene Styrene (ABS). ABS waste was granulated and extruded into a new filament that used to print the test specimen. A piezoelectric transducer mounted onto the FDM printer platform to transmit the vibration thoroughly during the printing of the test specimen. The ultrasonic frequency of the transducer controlled at 0 kHz, 10 kHz and 20 kHz. Specimen orientation controlled at the edge, flat and upright position (X, Y and Z). Tensile test and microstructure analysis carried out to determine the mechanical properties of the recycled ABS specimen at different ultrasonic frequencies and orientation. Analysis of variance (ANOVA) will determine the significant and optimum parameters. The result of the tensile test shows that there had an increment in Ultimate Tensile Strength in the range (UTS) of 11.03% to 67.61%; improvement of strain in the range of 1.30% to 45.83% and improvement of Modulus of Elasticity (MOE) in the range of 15.24% to 24.10%. Besides, the results from the microstructure analysis showed that size voids decreased from 230 µm to 30 µm when the ultrasonic frequency increased to 20 kHz. The results of ANOVA showed that ultrasonic frequency and orientation had a significant effect on the improvement of UTS, strain and MOE and the optimum parameter was 20 kHz of ultrasonic frequency and Y orientation. Hence, this study has shown that ultrasonic vibration can improve the mechanical properties of recycled ABS and reducing the number and size of voids and porosities in its microstructure 2021 Thesis http://eprints.utem.edu.my/id/eprint/25411/ http://eprints.utem.edu.my/id/eprint/25411/1/Ultrasonic%20Assisted%20Fused%20Deposition%20Modeling%20For%20Acrylonitrile%20Butadiene%20Styrene%20Waste%20Recycling.pdf text en public http://eprints.utem.edu.my/id/eprint/25411/2/Ultrasonic%20Assisted%20Fused%20Deposition%20Modeling%20For%20Acrylonitrile%20Butadiene%20Styrene%20Waste%20Recycling.pdf text en validuser https://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=119725 mphil masters Universiti Teknikal Malaysia Melaka Faculty of Manufacturing Engineering Maidin, Shajahan 1. Ahn, D., Kweon, J. H. and Kwon, S., 2013. 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