Effect Of Fiber Laser Modification On Surface Marking Of 22mnbr5 Boron Steel

Laser engraving is a method in which a laser fiber is bombarded into the material surface. This research is conducted to evaluate the effect of engraving speed, laser power and frequency on the 22MnBr5 Boron steel based on the surface roughness and hardness. Furthermore, the purpose of this research...

Full description

Saved in:
Bibliographic Details
Main Author: Mohd Nor, Nurul Aini Nadirah
Format: Thesis
Language:English
English
Published: 2020
Subjects:
Online Access:http://eprints.utem.edu.my/id/eprint/25419/1/Effect%20Of%20Fiber%20Laser%20Modification%20On%20Surface%20Marking%20Of%2022mnbr5%20Boron%20Steel.pdf
http://eprints.utem.edu.my/id/eprint/25419/2/Effect%20Of%20Fiber%20Laser%20Modification%20On%20Surface%20Marking%20Of%2022mnbr5%20Boron%20Steel.pdf
Tags: Add Tag
No Tags, Be the first to tag this record!
id my-utem-ep.25419
record_format uketd_dc
institution Universiti Teknikal Malaysia Melaka
collection UTeM Repository
language English
English
advisor Salleh, Mohd Shukor

topic T Technology (General)
T Technology (General)
spellingShingle T Technology (General)
T Technology (General)
Mohd Nor, Nurul Aini Nadirah
Effect Of Fiber Laser Modification On Surface Marking Of 22mnbr5 Boron Steel
description Laser engraving is a method in which a laser fiber is bombarded into the material surface. This research is conducted to evaluate the effect of engraving speed, laser power and frequency on the 22MnBr5 Boron steel based on the surface roughness and hardness. Furthermore, the purpose of this research also to propose optimum laser parameters of 22MnBr5 Boron steel based on the surface roughness and hardness. The variable parameters which are laser power, engraving speed and laser frequency were designed using experiment design (DOE). The specimen been tested is 22MnBr5 boron steel. The sample is engraved based on the parameters extracted from the DOE. The engraved parts are analyzed in terms of surface integrity (surface roughness) and its hardness. The surface roughness is measured using a surface roughness tester whereas the Rockwell hardness tester is utilized to measure the hardness value of each engraved sample. From the response that is obtained from the experiment, the ANOVA analysis is done to identify the effect of the variable parameters on the surface roughness and hardness value. Based on the analysis, it can be concluded that all the parameters; engraving speed, laser power and frequency are significant and the range of value used are valid on the surface roughness and hardness testing. This experiment reveals that the higher the engraving speed, the smoother the surface of the engraved part. The smoothest value of surface roughness is 1.65µm value from the highest engraving speed of 4000mm/s. In addition, the analysis from RSM shows that the relationship between the parameters and the surface roughness is quadratic. Meanwhile, the linear relationship is achieved between the parameters and the hardness value. The highest hardness value of 39.91 HRC is obtained from the engraving speed of 4000mm/s. This means that the frequency did not establish major variations on the distribution of the hardness. Thus, the situation reveals that the engraving frequency parameter is the least significant compared to the engraving speed and laser power parameters.
format Thesis
qualification_name Master of Philosophy (M.Phil.)
qualification_level Master's degree
author Mohd Nor, Nurul Aini Nadirah
author_facet Mohd Nor, Nurul Aini Nadirah
author_sort Mohd Nor, Nurul Aini Nadirah
title Effect Of Fiber Laser Modification On Surface Marking Of 22mnbr5 Boron Steel
title_short Effect Of Fiber Laser Modification On Surface Marking Of 22mnbr5 Boron Steel
title_full Effect Of Fiber Laser Modification On Surface Marking Of 22mnbr5 Boron Steel
title_fullStr Effect Of Fiber Laser Modification On Surface Marking Of 22mnbr5 Boron Steel
title_full_unstemmed Effect Of Fiber Laser Modification On Surface Marking Of 22mnbr5 Boron Steel
title_sort effect of fiber laser modification on surface marking of 22mnbr5 boron steel
granting_institution Universiti Teknikal Malaysia Melaka
granting_department Faculty of Manufacturing Engineering
publishDate 2020
url http://eprints.utem.edu.my/id/eprint/25419/1/Effect%20Of%20Fiber%20Laser%20Modification%20On%20Surface%20Marking%20Of%2022mnbr5%20Boron%20Steel.pdf
http://eprints.utem.edu.my/id/eprint/25419/2/Effect%20Of%20Fiber%20Laser%20Modification%20On%20Surface%20Marking%20Of%2022mnbr5%20Boron%20Steel.pdf
_version_ 1747834123914838016
spelling my-utem-ep.254192021-12-07T15:17:23Z Effect Of Fiber Laser Modification On Surface Marking Of 22mnbr5 Boron Steel 2020 Mohd Nor, Nurul Aini Nadirah T Technology (General) TA Engineering (General). Civil engineering (General) Laser engraving is a method in which a laser fiber is bombarded into the material surface. This research is conducted to evaluate the effect of engraving speed, laser power and frequency on the 22MnBr5 Boron steel based on the surface roughness and hardness. Furthermore, the purpose of this research also to propose optimum laser parameters of 22MnBr5 Boron steel based on the surface roughness and hardness. The variable parameters which are laser power, engraving speed and laser frequency were designed using experiment design (DOE). The specimen been tested is 22MnBr5 boron steel. The sample is engraved based on the parameters extracted from the DOE. The engraved parts are analyzed in terms of surface integrity (surface roughness) and its hardness. The surface roughness is measured using a surface roughness tester whereas the Rockwell hardness tester is utilized to measure the hardness value of each engraved sample. From the response that is obtained from the experiment, the ANOVA analysis is done to identify the effect of the variable parameters on the surface roughness and hardness value. Based on the analysis, it can be concluded that all the parameters; engraving speed, laser power and frequency are significant and the range of value used are valid on the surface roughness and hardness testing. This experiment reveals that the higher the engraving speed, the smoother the surface of the engraved part. The smoothest value of surface roughness is 1.65µm value from the highest engraving speed of 4000mm/s. In addition, the analysis from RSM shows that the relationship between the parameters and the surface roughness is quadratic. Meanwhile, the linear relationship is achieved between the parameters and the hardness value. The highest hardness value of 39.91 HRC is obtained from the engraving speed of 4000mm/s. This means that the frequency did not establish major variations on the distribution of the hardness. Thus, the situation reveals that the engraving frequency parameter is the least significant compared to the engraving speed and laser power parameters. 2020 Thesis http://eprints.utem.edu.my/id/eprint/25419/ http://eprints.utem.edu.my/id/eprint/25419/1/Effect%20Of%20Fiber%20Laser%20Modification%20On%20Surface%20Marking%20Of%2022mnbr5%20Boron%20Steel.pdf text en public http://eprints.utem.edu.my/id/eprint/25419/2/Effect%20Of%20Fiber%20Laser%20Modification%20On%20Surface%20Marking%20Of%2022mnbr5%20Boron%20Steel.pdf text en validuser https://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=119593 mphil masters Universiti Teknikal Malaysia Melaka Faculty of Manufacturing Engineering Salleh, Mohd Shukor 1. Abdulhadi, H. A., Aqida, S. N. and Ismail, I. (2019) „Tool Failure in Die Casting‟, in Reference Module in Materials Science and Materials Engineering. Elsevier. 2. Ali, M. Y. and Hung, W. N. P. (2017) Micromachining, Comprehensive Materials Finishing. Elsevier Ltd. 3. Antoy, J. (2014) „Design of Experiments for Engineers and Scientists: Second Edition‟, Design of Experiments for Engineers and Scientists: Second Edition, pp. 1–672. 4. Chakraborty, A. et al. (2019) „Evolution of microstructure of zinc-nickel alloy coating during hot stamping of boron added steels‟, Journal of Alloys and Compounds. Elsevier B.V., 794, pp. 672–682. 5. Codemard, C., Zervas, M. N. and Codemard, C. A. (2016) „High Power Fiber Lasers : A Review High Power Fiber Lasers : A Review‟, 20(September 2014). 6. Deng, H. et al. (2014) „Processing parameter optimization for the laser dressing of bronze-bonded diamond wheels‟, Applied Surface Science, 290, pp. 475–481. 7. Fan, D. W. et al. (2010) „Influence of isothermal deformation conditions on the mechanical properties of 22mnb5 hpf steel‟, Steel Research International, 81(4), pp. 292–298. 8. Fedorycheva, I., & Hammer, M. (2015) „A Description of Safety Triad models of safety culture‟, Proceedings of the 11th Australasian Conference on Interactive Entertainment (IE 2015), 167, pp. 3–14. 9. Geavlete, P. A. et al. (2016) „Chapter 5 - Endoscopic Approach to Bladder Stones‟, in Geavlete, P. A. (ed.) Endoscopic Diagnosis and Treatment in Urinary Bladder Pathology. San Diego: Academic Press, pp. 205–237. 10. Giuseppe, M. and Devices, A. (2015) „Principles, typologies and applications of Fiber Lasers‟, (May). 11. Gopalsamy, C., Chidambara Kuttalam, K. and Verma, D. (2017) „G. Chandrasekar, C. Kailasanathan, Dhanesh Kant Verma and K. Nandagopal, “Investigation on un-peened and laser shock peened Weldment of Inconel 600 fabricated by ATIG welding process”, Materilas Science & Engineering A, 690 (2017) 405–417‟, Materilas Science & Engineering A. 12. Gracia-Escosa, E. et al. (2017) „Friction and wear behaviour of tool steels sliding against 22MnB5 steel‟, Journal of Materials Research and Technology. Brazilian Metallurgical, Materials and Mining Association, 6(3), pp. 241–250. 13. Kasman, Ş. (2013) „Impact of parameters on the process response: A Taguchi orthogonal analysis for laser engraving‟, Measurement: Journal of the International Measurement Confederation, 46(8), pp. 2577–2584. 14. Kliner, D. A. V (2016) „A Versatile , Next - Generation Fiber Laser Platform for kW Materials Processing‟, 84th Laser Materials Processing Conference. 15. Kumar, S. (2014) Selective Laser Sintering/Melting, Comprehensive Materials Processing. Elsevier. 16. Lazov, L., Deneva, H. and Narica, P. (2015) „Laser marking methods‟, Vide. Tehnologija. Resursi - Environment, Technology, Resources, 1(October 2017), pp. 108–115. 17. Legres, L. et al. (2014) „The Laser Technology: New Trends in Biology and Medicine‟, Journal of Modern Physics, 5, pp. 267–279. 18. Li, L. (2018) „The Challenges Ahead for Laser Macro, Micro and Nano Manufacturing ☆‟, Advances in Laser Materials Processing, pp. 23–42. 19. Lin, C. J. et al. (2008) „Effects of feed speed ratio and laser power on engraved depth and color difference of Moso bamboo lamina‟, Journal of Materials Processing Technology, 198(1–3), pp. 419–425. 20. Martinez, A. and Yamashita, S. (2013) „5 - Carbon nanotube and graphene-based fiber lasers‟, in Yamashita, S., Saito, Y., and Choi, J. H. (eds) Carbon Nanotubes and Graphene for Photonic Applications. Woodhead Publishing (Woodhead Publishing Series in Electronic and Optical Materials), p. 121–147e. 21. Mehta, H. S., Jitendra, P. and Assistant, P. G. S. M. E. P. (2015) „A Review on Parametric Optimization of Laser Engraving using Fiber Laser on Steel‟, 3(10), pp. 736–738. 22. Mudhukrishnan, M. et al. (2017) „Tool materials influence on surface roughness and oversize in machining glass fiber reinforced polypropylene (GFR-PP) composites‟, Materials and Manufacturing Processes. Taylor & Francis, 32(9), pp. 988–997. 23. Nayler, J. L. (1971) „the Brinell Hardness Test‟, Newnes Engineer’s Pocket Book, pp. 150–151. 24. Neumayer, F. F. et al. (2019) „Warm and cold blanking of manganese-boron steel 22MnB5 with different tool geometries‟, Procedia Manufacturing. Elsevier B.V., 29, pp. 345–352. 25. Nikolidakis, E., Choreftakis, I. and Antoniadis, A. (2018) „Experimental investigation of stainless steel SAE304 laser engraving cutting conditions‟, Machines, 6(3), pp. 1–8. Obianyo, I. (2019) „LABORATORY MANUAL FOR HARDNESS TEST‟. 26. Obuda University (2015) „Mechanical properties laboratory practice guide‟, pp. 1–13. 27. Orazi, L. et al. (2010) „An automated procedure for material removal rate prediction in laser surface micromanufacturing‟, International Journal of Advanced Manufacturing Technology, 46(1–4), pp. 163–171. 28. Özbay, N. et al. (2013) „Full Factorial Experimental Design Analysis of Reactive Dye Removal by Carbon Adsorption‟, Journal of Chemistry, 2013. 29. Patel, M. C. et al. (2017) „A Review on Laser Marking Process for Different Materials‟, IJSRD-International Journal for Scientific Research & Development|, 5(1), pp. 2321-0613. Available at: www.ijsrd.com. 30. Patel, M. and Deshpande, V. (2014) „Application of Taguchi Approach for Optimization Roughness for Boring operation of E 250 B0 for Standard IS: 2062 on CNC TC‟, International Journal of Engineering Development and Research, 2, p. 2528. 31. Patel, R. et al. (2015) „A Review on Laser Engraving Process for Different Materials‟, IJSRD - International Journal for Scientific Research & Development, 2(11), pp. 1–4. 32. Petropoulos, G., Pandazaras, C. and Davim, J. (2010) „Surface Integrity in Machining‟. 33. Review, G. R. T.-A. and Patel, D. K. (2014) „Parametric Optimization of Laser Engraving Process for different Material using‟, 3(4). 34. Roell, Z. (2011) „Vickers Hardness Test‟, Indentec Hardness Testing Machines Limited, pp. 8–9. 35. Tahir, A. F. M. and Aqida, S. N. (2017) „An investigation of laser cutting quality of 22MnB5 ultra high strength steel using response surface methodology‟, Optics and Laser Technology. Elsevier Ltd, 92(June 2016), pp. 142–149. 36. Test, B. and Chandler, H. (1999) „Vickers Test HR = E-e‟, ASM International, p. 14.Test, R. H. et al. (no date) „Hardness test‟. 37. Wadekar, S. and U. Deokar, S. (2016) „Effect of Process Parameters on Laser Cutting Process: A Review‟, Imperial Journal of Interdisciplinary Research, 2(7). Available at: http://www.onlinejournal.in. 38. Widiyati, M. (2012) „No Titleענף הקיווי : תמונת מצב ‟, עלון הנוטע , 66(002), pp. 37–39. 39. Yasa, E. and Kruth, J. P. (2010) „Investigation of laser and process parameters for Selective Laser Erosion‟, Precision Engineering, 34(1), pp. 101–112.