Proposal Of Effective Maintenance Plan For Enhancing Overall Equipment Effectiveness At Palm Oil Mill

Every company, be it manufacturing or service-oriented will be looking for its best ways to improve profits without increasing the business capital. The management team will work at their best to think and execute any alternatives that can increase productivity at the same time having the concept th...

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Main Author:	Ibrahim, Jamadeel Izwan
Format:	Thesis
Language:	English English
Published:	2019
Subjects:	T Technology (General) TS Manufactures
Online Access:	http://eprints.utem.edu.my/id/eprint/25514/1/Proposal%20Of%20Effective%20Maintenance%20Plan%20For%20Enhancing%20Overall%20Equipment%20Effectiveness%20At%20Palm%20Oil%20Mill.pdf http://eprints.utem.edu.my/id/eprint/25514/2/Proposal%20Of%20Effective%20Maintenance%20Plan%20For%20Enhancing%20Overall%20Equipment%20Effectiveness%20At%20Palm%20Oil%20Mill.pdf
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id	my-utem-ep.25514
record_format	uketd_dc
institution	Universiti Teknikal Malaysia Melaka
collection	UTeM Repository
language	English English
advisor	Salleh, Mohd Rizal
topic	T Technology (General) TS Manufactures
spellingShingle	T Technology (General) TS Manufactures Ibrahim, Jamadeel Izwan Proposal Of Effective Maintenance Plan For Enhancing Overall Equipment Effectiveness At Palm Oil Mill
description	Every company, be it manufacturing or service-oriented will be looking for its best ways to improve profits without increasing the business capital. The management team will work at their best to think and execute any alternatives that can increase productivity at the same time having the concept that can save cost, time and energy. It is undeniable that machines have contributed a lot to increasing productivity, but if it is not well-maintained, it will not serve the purpose. This study emphasizes reducing the downtime in Kilang Sawit Kota Bahagia (KSKB) Palm Oil Mill caused by the breakdown of the production. The downtime data for the year 2017 showed that downtime has increased from January until December especially during the months of July, August, October and November where the hours of downtime were 10, 15.5, 15 and 15 hours respectively . The objective of this study is to identify the potential causes of the downtime by using the Ishikawa Diagram and Pareto Chart. Additionally, the performance of the machines related was assessed using Overall Equipment Effectiveness (OEE) Analysis. The Total Productive Maintenance (TPM) method was proposed to overcome the downtime problem with the implementation of S, Planned Maintenance and Autonomous Maintenance for two months of the trial period. Finally, the proposed method was evaluated and the result indicated that there was an increment of machine’s OEE for example; screw press machines from 6.4% to 30.5%.
format	Thesis
qualification_name	Master of Philosophy (M.Phil.)
qualification_level	Master's degree
author	Ibrahim, Jamadeel Izwan
author_facet	Ibrahim, Jamadeel Izwan
author_sort	Ibrahim, Jamadeel Izwan
title	Proposal Of Effective Maintenance Plan For Enhancing Overall Equipment Effectiveness At Palm Oil Mill
title_short	Proposal Of Effective Maintenance Plan For Enhancing Overall Equipment Effectiveness At Palm Oil Mill
title_full	Proposal Of Effective Maintenance Plan For Enhancing Overall Equipment Effectiveness At Palm Oil Mill
title_fullStr	Proposal Of Effective Maintenance Plan For Enhancing Overall Equipment Effectiveness At Palm Oil Mill
title_full_unstemmed	Proposal Of Effective Maintenance Plan For Enhancing Overall Equipment Effectiveness At Palm Oil Mill
title_sort	proposal of effective maintenance plan for enhancing overall equipment effectiveness at palm oil mill
granting_institution	Universiti Teknikal Malaysia Melaka
granting_department	Faculty of Manufacturing Engineering
publishDate	2019
url	http://eprints.utem.edu.my/id/eprint/25514/1/Proposal%20Of%20Effective%20Maintenance%20Plan%20For%20Enhancing%20Overall%20Equipment%20Effectiveness%20At%20Palm%20Oil%20Mill.pdf http://eprints.utem.edu.my/id/eprint/25514/2/Proposal%20Of%20Effective%20Maintenance%20Plan%20For%20Enhancing%20Overall%20Equipment%20Effectiveness%20At%20Palm%20Oil%20Mill.pdf
_version_	1747834135369482240
spelling	my-utem-ep.255142022-01-06T12:07:38Z Proposal Of Effective Maintenance Plan For Enhancing Overall Equipment Effectiveness At Palm Oil Mill 2019 Ibrahim, Jamadeel Izwan T Technology (General) TS Manufactures Every company, be it manufacturing or service-oriented will be looking for its best ways to improve profits without increasing the business capital. The management team will work at their best to think and execute any alternatives that can increase productivity at the same time having the concept that can save cost, time and energy. It is undeniable that machines have contributed a lot to increasing productivity, but if it is not well-maintained, it will not serve the purpose. This study emphasizes reducing the downtime in Kilang Sawit Kota Bahagia (KSKB) Palm Oil Mill caused by the breakdown of the production. The downtime data for the year 2017 showed that downtime has increased from January until December especially during the months of July, August, October and November where the hours of downtime were 10, 15.5, 15 and 15 hours respectively . The objective of this study is to identify the potential causes of the downtime by using the Ishikawa Diagram and Pareto Chart. Additionally, the performance of the machines related was assessed using Overall Equipment Effectiveness (OEE) Analysis. The Total Productive Maintenance (TPM) method was proposed to overcome the downtime problem with the implementation of S, Planned Maintenance and Autonomous Maintenance for two months of the trial period. Finally, the proposed method was evaluated and the result indicated that there was an increment of machine’s OEE for example; screw press machines from 6.4% to 30.5%. 2019 Thesis http://eprints.utem.edu.my/id/eprint/25514/ http://eprints.utem.edu.my/id/eprint/25514/1/Proposal%20Of%20Effective%20Maintenance%20Plan%20For%20Enhancing%20Overall%20Equipment%20Effectiveness%20At%20Palm%20Oil%20Mill.pdf text en public http://eprints.utem.edu.my/id/eprint/25514/2/Proposal%20Of%20Effective%20Maintenance%20Plan%20For%20Enhancing%20Overall%20Equipment%20Effectiveness%20At%20Palm%20Oil%20Mill.pdf text en validuser https://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=117929 mphil masters Universiti Teknikal Malaysia Melaka Faculty of Manufacturing Engineering Salleh, Mohd Rizal 1. Ahmed, M., & Ahmad, N. (201 1). 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Proposal Of Effective Maintenance Plan For Enhancing Overall Equipment Effectiveness At Palm Oil Mill

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