Material Flow Analysis And Improvement Of A Manufacturing System Under Stochastic Product Demand

Due to increasing competition in the manufacturing sector of haberdashery and handicraft accessories, there is a great need for companies involved in this sector to invest relentlessly in expansion and improvement to meet up the dynamic and growing demand of the customer. Therefore, the worldwide le...

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Main Author:	Adeboye, Oluwamayowa Joshua
Format:	Thesis
Language:	English English
Published:	2020
Subjects:	T Technology (General) TS Manufactures
Online Access:	http://eprints.utem.edu.my/id/eprint/25590/1/Material%20Flow%20Analysis%20And%20Improvement%20Of%20A%20Manufacturing%20System%20Under%20Stochastic%20Product%20Demand.pdf http://eprints.utem.edu.my/id/eprint/25590/2/Material%20Flow%20Analysis%20And%20Improvement%20Of%20A%20Manufacturing%20System%20Under%20Stochastic%20Product%20Demand.pdf
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id	my-utem-ep.25590
record_format	uketd_dc
institution	Universiti Teknikal Malaysia Melaka
collection	UTeM Repository
language	English English
advisor	Abdul Rahman, Azrul Azwan
topic	T Technology (General) TS Manufactures
spellingShingle	T Technology (General) TS Manufactures Adeboye, Oluwamayowa Joshua Material Flow Analysis And Improvement Of A Manufacturing System Under Stochastic Product Demand
description	Due to increasing competition in the manufacturing sector of haberdashery and handicraft accessories, there is a great need for companies involved in this sector to invest relentlessly in expansion and improvement to meet up the dynamic and growing demand of the customer. Therefore, the worldwide leading manufacturer and supplier in this sector is thereby forced to analyze its material flow system, factory production layout, and production line. Aimed at improving the quality of their production and efficiency in meeting stochastic demand. The concept of improving material flow is majorly accepted as one of the core challenges facing the manufacturing ·sector in the future. Especially when it has to involve factory expansion and optimization, which. is a fundamental goal for the manufacturing industry. This study is conducted in collaboration with Prym Consumer (M) Sdn. Bhd. The objectives of this project are; To analyze different options of improved layout for the factory expansion then select the best factory layout suitable and efficient to run the manufacturing production thereby meeting stochastic demands and enhancing productivity using a systematic layout planning procedure and simulation-based approach. The proposed alternative factory layout will be developed using the Systematic Layout Procedure (SLP), then simulated and analyzed using the Tecnomatix Plant Simulation Software. By developing the various proposed option layout, the distance, total production time, and throughput of the production process are analyzed and improved in comparison with the existing layout and process. The result therefore of this project was very distinctive its outcome. Option 2 as one of the proposed alternative option layout was found to be more efficient to meet stochastic demands if implemented. Its forklift total distance travelled, total manufacturing and production time, and total throughput rate was more improved which will be able to tackle the problem of Prym Consumer (M) Sdn. Bhd in meeting stochastic demands than the existing and the other option 1 layout.
format	Thesis
qualification_name	Master of Philosophy (M.Phil.)
qualification_level	Master's degree
author	Adeboye, Oluwamayowa Joshua
author_facet	Adeboye, Oluwamayowa Joshua
author_sort	Adeboye, Oluwamayowa Joshua
title	Material Flow Analysis And Improvement Of A Manufacturing System Under Stochastic Product Demand
title_short	Material Flow Analysis And Improvement Of A Manufacturing System Under Stochastic Product Demand
title_full	Material Flow Analysis And Improvement Of A Manufacturing System Under Stochastic Product Demand
title_fullStr	Material Flow Analysis And Improvement Of A Manufacturing System Under Stochastic Product Demand
title_full_unstemmed	Material Flow Analysis And Improvement Of A Manufacturing System Under Stochastic Product Demand
title_sort	material flow analysis and improvement of a manufacturing system under stochastic product demand
granting_institution	Universiti Teknikal Malaysia Melaka
granting_department	Faculty of Manufacturing Engineering
publishDate	2020
url	http://eprints.utem.edu.my/id/eprint/25590/1/Material%20Flow%20Analysis%20And%20Improvement%20Of%20A%20Manufacturing%20System%20Under%20Stochastic%20Product%20Demand.pdf http://eprints.utem.edu.my/id/eprint/25590/2/Material%20Flow%20Analysis%20And%20Improvement%20Of%20A%20Manufacturing%20System%20Under%20Stochastic%20Product%20Demand.pdf
_version_	1747834144777306112
spelling	my-utem-ep.255902022-01-06T14:39:19Z Material Flow Analysis And Improvement Of A Manufacturing System Under Stochastic Product Demand 2020 Adeboye, Oluwamayowa Joshua T Technology (General) TS Manufactures Due to increasing competition in the manufacturing sector of haberdashery and handicraft accessories, there is a great need for companies involved in this sector to invest relentlessly in expansion and improvement to meet up the dynamic and growing demand of the customer. Therefore, the worldwide leading manufacturer and supplier in this sector is thereby forced to analyze its material flow system, factory production layout, and production line. Aimed at improving the quality of their production and efficiency in meeting stochastic demand. The concept of improving material flow is majorly accepted as one of the core challenges facing the manufacturing ·sector in the future. Especially when it has to involve factory expansion and optimization, which. is a fundamental goal for the manufacturing industry. This study is conducted in collaboration with Prym Consumer (M) Sdn. Bhd. The objectives of this project are; To analyze different options of improved layout for the factory expansion then select the best factory layout suitable and efficient to run the manufacturing production thereby meeting stochastic demands and enhancing productivity using a systematic layout planning procedure and simulation-based approach. The proposed alternative factory layout will be developed using the Systematic Layout Procedure (SLP), then simulated and analyzed using the Tecnomatix Plant Simulation Software. By developing the various proposed option layout, the distance, total production time, and throughput of the production process are analyzed and improved in comparison with the existing layout and process. The result therefore of this project was very distinctive its outcome. Option 2 as one of the proposed alternative option layout was found to be more efficient to meet stochastic demands if implemented. Its forklift total distance travelled, total manufacturing and production time, and total throughput rate was more improved which will be able to tackle the problem of Prym Consumer (M) Sdn. Bhd in meeting stochastic demands than the existing and the other option 1 layout. 2020 Thesis http://eprints.utem.edu.my/id/eprint/25590/ http://eprints.utem.edu.my/id/eprint/25590/1/Material%20Flow%20Analysis%20And%20Improvement%20Of%20A%20Manufacturing%20System%20Under%20Stochastic%20Product%20Demand.pdf text en public http://eprints.utem.edu.my/id/eprint/25590/2/Material%20Flow%20Analysis%20And%20Improvement%20Of%20A%20Manufacturing%20System%20Under%20Stochastic%20Product%20Demand.pdf text en validuser https://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=119127 mphil masters Universiti Teknikal Malaysia Melaka Faculty of Manufacturing Engineering Abdul Rahman, Azrul Azwan 1. Radziwon, A. Bilberg, M. Bogers, and E. S. Madsen, "The smart factory: Exploring adaptive and flexible manufacturing solutions,” Procedia Eng., vol. 69, pp. l 184-1190, 2014 2. Abebe, T., 2020. Introduction Of Simulation Process , [ online] Academia. edu. 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Material Flow Analysis And Improvement Of A Manufacturing System Under Stochastic Product Demand

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