Optimization-based simulation algorithm for predictive-reactive job-shop scheduling of reconfigurable manufacturing systems

Manufacturing industry is now moving forward rapidly towards reconfigurability and reliability to meet the hard-to-predict global business market, especially job-shop production. However, even there is a proper planned schedule for production, and there is also technique for scheduling in Reconfigur...

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Main Author: Tan, Joe Yee
Format: Thesis
Language:English
English
Published: 2022
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Online Access:http://eprints.utem.edu.my/id/eprint/26973/1/Optimization-based%20simulation%20algorithm%20for%20predictive-reactive%20job-shop%20scheduling%20of%20reconfigurable%20manufacturing%20systems.pdf
http://eprints.utem.edu.my/id/eprint/26973/2/Optimization-based%20simulation%20algorithm%20for%20predictive-reactive%20job-shop%20scheduling%20of%20reconfigurable%20manufacturing%20systems.pdf
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spelling my-utem-ep.269732024-01-16T11:37:23Z Optimization-based simulation algorithm for predictive-reactive job-shop scheduling of reconfigurable manufacturing systems 2022 Tan, Joe Yee T Technology (General) TS Manufactures Manufacturing industry is now moving forward rapidly towards reconfigurability and reliability to meet the hard-to-predict global business market, especially job-shop production. However, even there is a proper planned schedule for production, and there is also technique for scheduling in Reconfigurable Manufacturing System (RMS) but jobshop production will always come out with errors and disruption due to complex and uncertainty happening during the production process, hence fail to fulfill the due-date requirements. This study proposes a generic control strategy for piloting the implementation of a complex scheduling challenge in a RMS. This study is aimed to formulate an optimization-based algorithm with simulation tool to reduce the throughput time of complex RMS, which can comply with complex product allocations and flexible routings of the system. Predictive-reactive strategy was investigated, in which Genetic Algorithm (GA) and dispatching rules were used for predictive scheduling and reactivity controls. This research also provided some results in combining the rule-based simulation with optimization: first, a feasible schedule was computed and then fine-tuned with the rule-based simulation system, then tested with RMS which is the reactive part. Simulation experiments were run using different parameters to analyze the performance of the proposed algorithm with the system. The results showed that the proposed optimizationbased algorithm had successfully reduce the throughput time of the system. In this case, the effectiveness and reliability of RMS is increase by combining the simulation with the optimization algorithm. 2022 Thesis http://eprints.utem.edu.my/id/eprint/26973/ http://eprints.utem.edu.my/id/eprint/26973/1/Optimization-based%20simulation%20algorithm%20for%20predictive-reactive%20job-shop%20scheduling%20of%20reconfigurable%20manufacturing%20systems.pdf text en public http://eprints.utem.edu.my/id/eprint/26973/2/Optimization-based%20simulation%20algorithm%20for%20predictive-reactive%20job-shop%20scheduling%20of%20reconfigurable%20manufacturing%20systems.pdf text en validuser https://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=122230 mphil masters Universiti Teknikal Malaysia Melaka Faculty of Manufacturing Engineering Abdul Rahman, Azrul Azwan
institution Universiti Teknikal Malaysia Melaka
collection UTeM Repository
language English
English
advisor Abdul Rahman, Azrul Azwan
topic T Technology (General)
TS Manufactures
spellingShingle T Technology (General)
TS Manufactures
Tan, Joe Yee
Optimization-based simulation algorithm for predictive-reactive job-shop scheduling of reconfigurable manufacturing systems
description Manufacturing industry is now moving forward rapidly towards reconfigurability and reliability to meet the hard-to-predict global business market, especially job-shop production. However, even there is a proper planned schedule for production, and there is also technique for scheduling in Reconfigurable Manufacturing System (RMS) but jobshop production will always come out with errors and disruption due to complex and uncertainty happening during the production process, hence fail to fulfill the due-date requirements. This study proposes a generic control strategy for piloting the implementation of a complex scheduling challenge in a RMS. This study is aimed to formulate an optimization-based algorithm with simulation tool to reduce the throughput time of complex RMS, which can comply with complex product allocations and flexible routings of the system. Predictive-reactive strategy was investigated, in which Genetic Algorithm (GA) and dispatching rules were used for predictive scheduling and reactivity controls. This research also provided some results in combining the rule-based simulation with optimization: first, a feasible schedule was computed and then fine-tuned with the rule-based simulation system, then tested with RMS which is the reactive part. Simulation experiments were run using different parameters to analyze the performance of the proposed algorithm with the system. The results showed that the proposed optimizationbased algorithm had successfully reduce the throughput time of the system. In this case, the effectiveness and reliability of RMS is increase by combining the simulation with the optimization algorithm.
format Thesis
qualification_name Master of Philosophy (M.Phil.)
qualification_level Master's degree
author Tan, Joe Yee
author_facet Tan, Joe Yee
author_sort Tan, Joe Yee
title Optimization-based simulation algorithm for predictive-reactive job-shop scheduling of reconfigurable manufacturing systems
title_short Optimization-based simulation algorithm for predictive-reactive job-shop scheduling of reconfigurable manufacturing systems
title_full Optimization-based simulation algorithm for predictive-reactive job-shop scheduling of reconfigurable manufacturing systems
title_fullStr Optimization-based simulation algorithm for predictive-reactive job-shop scheduling of reconfigurable manufacturing systems
title_full_unstemmed Optimization-based simulation algorithm for predictive-reactive job-shop scheduling of reconfigurable manufacturing systems
title_sort optimization-based simulation algorithm for predictive-reactive job-shop scheduling of reconfigurable manufacturing systems
granting_institution Universiti Teknikal Malaysia Melaka
granting_department Faculty of Manufacturing Engineering
publishDate 2022
url http://eprints.utem.edu.my/id/eprint/26973/1/Optimization-based%20simulation%20algorithm%20for%20predictive-reactive%20job-shop%20scheduling%20of%20reconfigurable%20manufacturing%20systems.pdf
http://eprints.utem.edu.my/id/eprint/26973/2/Optimization-based%20simulation%20algorithm%20for%20predictive-reactive%20job-shop%20scheduling%20of%20reconfigurable%20manufacturing%20systems.pdf
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