Design of heat exhanger network using pinch method

Chemical or oil refineiy processes utilize huge amounts o f energy in their routine operations. Therefore, it is vital for such industries to find ways o f maximizing the use of energy and make the system more efficient through reduction in energy, water and raw material consumption. Waste energy ca...

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Main Author: Wan Mansor, Wan Nurdiyana
Format: Thesis
Language:English
English
English
Published: 2006
Subjects:
Online Access:http://eprints.uthm.edu.my/2236/1/WAN%20NURDIYANA%20BINTI%20WAN%20MANSOR%20-%20declaration.pdf
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spelling my-uthm-ep.22362021-10-12T04:41:27Z Design of heat exhanger network using pinch method 2006-11 Wan Mansor, Wan Nurdiyana TJ255-265 Heat engines Chemical or oil refineiy processes utilize huge amounts o f energy in their routine operations. Therefore, it is vital for such industries to find ways o f maximizing the use of energy and make the system more efficient through reduction in energy, water and raw material consumption. Waste energy can be transferred to another process and that will increase the profitability of the industries. When the use of a heat exchanger network (HEN) is considered for these tasks, the framework developed in this study can be implemented to make a cost-benefit analysis. This thesis represents a framework for generating the H E N over a specified range of variations in the f l ow rates and temperature o f the streams. So that the heat exchanger area, number o f heat exchange units and load on the heat exchangers can be estimated. The proposed method to analyze and design the H E N is called pinch method, which is one o f the most practical tools and used to improve the efficiency o f energy usage, fuel and water consumption in industrial processes. This method investigates the energy flows within a process and identifies the most economical ways of maximizing heat recovery. This method consists o f five major steps to follow, which will finally lead to H E N design. The steps are: (1) choose a minimum temperature approach temperature (DTmin), (2) construct a temperature interval diagram, (3) construct a cascade diagram and determine the minimum utility requirements and the pinch temperature, (4) calculate the minimum number o f heat exchangers above and below the pinch and (5) construct the heat exchanger network. The emphasis of this work has been on the designing of the H E N . However, to demonstrate the practical implications of pinch analysis, D T m i n and the heat exchanger costs, it is necessary to estimate the heat transfer area o f the H E N , which will help in arriving at the total cost including capital and running costs o f the designed H E N . The effect o f changing the D T m i n gave a good indication on the overall costs. 2006-11 Thesis http://eprints.uthm.edu.my/2236/ http://eprints.uthm.edu.my/2236/1/WAN%20NURDIYANA%20BINTI%20WAN%20MANSOR%20-%20declaration.pdf text en staffonly http://eprints.uthm.edu.my/2236/2/WAN%20NURDIYANA%20BINTI%20WAN%20MANSOR%20-%2024p.pdf text en public http://eprints.uthm.edu.my/2236/3/WAN%20NURDIYANA%20BINTI%20WAN%20MANSOR%20-%20fulltext.pdf text en validuser mphil masters Universiti Tun Hussein Onn Malaysia Faculty of Mechanical and Manufacturing Engineering
institution Universiti Tun Hussein Onn Malaysia
collection UTHM Institutional Repository
language English
English
English
topic TJ255-265 Heat engines
spellingShingle TJ255-265 Heat engines
Wan Mansor, Wan Nurdiyana
Design of heat exhanger network using pinch method
description Chemical or oil refineiy processes utilize huge amounts o f energy in their routine operations. Therefore, it is vital for such industries to find ways o f maximizing the use of energy and make the system more efficient through reduction in energy, water and raw material consumption. Waste energy can be transferred to another process and that will increase the profitability of the industries. When the use of a heat exchanger network (HEN) is considered for these tasks, the framework developed in this study can be implemented to make a cost-benefit analysis. This thesis represents a framework for generating the H E N over a specified range of variations in the f l ow rates and temperature o f the streams. So that the heat exchanger area, number o f heat exchange units and load on the heat exchangers can be estimated. The proposed method to analyze and design the H E N is called pinch method, which is one o f the most practical tools and used to improve the efficiency o f energy usage, fuel and water consumption in industrial processes. This method investigates the energy flows within a process and identifies the most economical ways of maximizing heat recovery. This method consists o f five major steps to follow, which will finally lead to H E N design. The steps are: (1) choose a minimum temperature approach temperature (DTmin), (2) construct a temperature interval diagram, (3) construct a cascade diagram and determine the minimum utility requirements and the pinch temperature, (4) calculate the minimum number o f heat exchangers above and below the pinch and (5) construct the heat exchanger network. The emphasis of this work has been on the designing of the H E N . However, to demonstrate the practical implications of pinch analysis, D T m i n and the heat exchanger costs, it is necessary to estimate the heat transfer area o f the H E N , which will help in arriving at the total cost including capital and running costs o f the designed H E N . The effect o f changing the D T m i n gave a good indication on the overall costs.
format Thesis
qualification_name Master of Philosophy (M.Phil.)
qualification_level Master's degree
author Wan Mansor, Wan Nurdiyana
author_facet Wan Mansor, Wan Nurdiyana
author_sort Wan Mansor, Wan Nurdiyana
title Design of heat exhanger network using pinch method
title_short Design of heat exhanger network using pinch method
title_full Design of heat exhanger network using pinch method
title_fullStr Design of heat exhanger network using pinch method
title_full_unstemmed Design of heat exhanger network using pinch method
title_sort design of heat exhanger network using pinch method
granting_institution Universiti Tun Hussein Onn Malaysia
granting_department Faculty of Mechanical and Manufacturing Engineering
publishDate 2006
url http://eprints.uthm.edu.my/2236/1/WAN%20NURDIYANA%20BINTI%20WAN%20MANSOR%20-%20declaration.pdf
http://eprints.uthm.edu.my/2236/2/WAN%20NURDIYANA%20BINTI%20WAN%20MANSOR%20-%2024p.pdf
http://eprints.uthm.edu.my/2236/3/WAN%20NURDIYANA%20BINTI%20WAN%20MANSOR%20-%20fulltext.pdf
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