Finite element simulation of machining AISI 1045 steel using uncoated carbide tool

In recent years, finite element methods (FEM) have become widely used in research and industrial applications because of the advancements in computational efficiency and speed. FEM is a useful tool for the analysis of metal cutting process where this method provide better prediction of process va...

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Main Author:	Mohmd Arifin, Nabila Afif
Format:	Thesis
Language:	English English English
Published:	2012
Subjects:	TJ Mechanical engineering and machinery TJ255-265 Heat engines
Online Access:	http://eprints.uthm.edu.my/2326/1/24p%20NABILA%20AFIF%20MOHMD%20ARIFIN.pdf http://eprints.uthm.edu.my/2326/2/NABILA%20AFIF%20MOHMD%20ARIFIN%20COPYRIGHT%20DECLARATION.pdf http://eprints.uthm.edu.my/2326/3/NABILA%20AFIF%20MOHMD%20ARIFIN%20WATERMARK.pdf
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id	my-uthm-ep.2326
record_format	uketd_dc
spelling	my-uthm-ep.23262021-10-31T06:18:25Z Finite element simulation of machining AISI 1045 steel using uncoated carbide tool 2012-06 Mohmd Arifin, Nabila Afif TJ Mechanical engineering and machinery TJ255-265 Heat engines In recent years, finite element methods (FEM) have become widely used in research and industrial applications because of the advancements in computational efficiency and speed. FEM is a useful tool for the analysis of metal cutting process where this method provide better prediction of process variables whereas interaction of the tool and the chip can also be examined. Much cutting force models have been developed to predict the machining parameter. Most focus mainly on dry conditions even though coolants are widely used in practical machining. Research for modeling of minimal quantity lubricant (MQL) conditions is scarce and not really established. The use of coolants in machining makes it very difficult to determine the friction coefficient at the tool-chip interface. Hence, a better understanding of friction modeling is required in order to produce more realistic finite element models of machining process. In this study, a rigorous investigation on the role played by the implemented friction model within a 2D simulation was carried out. The simulation tool used for the purpose of this study is DEFORM2D. DEFORM 2D can simulate large deformation accompanied by elastic, plastic, thermal and friction effects. The simulation results on cutting forces and temperature were compared with experimental measurement in order to verify wether it is possible to identify the best friction model and indicate the consistency and accuracy of the results when conducting the comparison. From the result, it shows that friction models affect predicted result for both cutting force and temperature in dry and MQL conditions. 2012-06 Thesis http://eprints.uthm.edu.my/2326/ http://eprints.uthm.edu.my/2326/1/24p%20NABILA%20AFIF%20MOHMD%20ARIFIN.pdf text en public http://eprints.uthm.edu.my/2326/2/NABILA%20AFIF%20MOHMD%20ARIFIN%20COPYRIGHT%20DECLARATION.pdf text en staffonly http://eprints.uthm.edu.my/2326/3/NABILA%20AFIF%20MOHMD%20ARIFIN%20WATERMARK.pdf text en validuser mphil masters Universiti Tun Hussein Malaysia Fakulti Kejuruteraan Mekanikal dan Pembuatan
institution	Universiti Tun Hussein Onn Malaysia
collection	UTHM Institutional Repository
language	English English English
topic	TJ Mechanical engineering and machinery TJ255-265 Heat engines
spellingShingle	TJ Mechanical engineering and machinery TJ255-265 Heat engines Mohmd Arifin, Nabila Afif Finite element simulation of machining AISI 1045 steel using uncoated carbide tool
description	In recent years, finite element methods (FEM) have become widely used in research and industrial applications because of the advancements in computational efficiency and speed. FEM is a useful tool for the analysis of metal cutting process where this method provide better prediction of process variables whereas interaction of the tool and the chip can also be examined. Much cutting force models have been developed to predict the machining parameter. Most focus mainly on dry conditions even though coolants are widely used in practical machining. Research for modeling of minimal quantity lubricant (MQL) conditions is scarce and not really established. The use of coolants in machining makes it very difficult to determine the friction coefficient at the tool-chip interface. Hence, a better understanding of friction modeling is required in order to produce more realistic finite element models of machining process. In this study, a rigorous investigation on the role played by the implemented friction model within a 2D simulation was carried out. The simulation tool used for the purpose of this study is DEFORM2D. DEFORM 2D can simulate large deformation accompanied by elastic, plastic, thermal and friction effects. The simulation results on cutting forces and temperature were compared with experimental measurement in order to verify wether it is possible to identify the best friction model and indicate the consistency and accuracy of the results when conducting the comparison. From the result, it shows that friction models affect predicted result for both cutting force and temperature in dry and MQL conditions.
format	Thesis
qualification_name	Master of Philosophy (M.Phil.)
qualification_level	Master's degree
author	Mohmd Arifin, Nabila Afif
author_facet	Mohmd Arifin, Nabila Afif
author_sort	Mohmd Arifin, Nabila Afif
title	Finite element simulation of machining AISI 1045 steel using uncoated carbide tool
title_short	Finite element simulation of machining AISI 1045 steel using uncoated carbide tool
title_full	Finite element simulation of machining AISI 1045 steel using uncoated carbide tool
title_fullStr	Finite element simulation of machining AISI 1045 steel using uncoated carbide tool
title_full_unstemmed	Finite element simulation of machining AISI 1045 steel using uncoated carbide tool
title_sort	finite element simulation of machining aisi 1045 steel using uncoated carbide tool
granting_institution	Universiti Tun Hussein Malaysia
granting_department	Fakulti Kejuruteraan Mekanikal dan Pembuatan
publishDate	2012
url	http://eprints.uthm.edu.my/2326/1/24p%20NABILA%20AFIF%20MOHMD%20ARIFIN.pdf http://eprints.uthm.edu.my/2326/2/NABILA%20AFIF%20MOHMD%20ARIFIN%20COPYRIGHT%20DECLARATION.pdf http://eprints.uthm.edu.my/2326/3/NABILA%20AFIF%20MOHMD%20ARIFIN%20WATERMARK.pdf
_version_	1747830939249016832

Finite element simulation of machining AISI 1045 steel using uncoated carbide tool

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