Design of heat exchanger network using pinch method

Chemical or oil refineiy processes utilize huge amounts o f energy in their routine operations. Therefore, it is vital for such industries to find ways o f maximizin g the use o f energy and make the system more efficient through reduction in energy, water and raw material consumption. Wast e...

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Main Author: Wan Mansor, Wan Nurdiyana
Format: Thesis
Language:English
Published: 2006
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Online Access:http://eprints.uthm.edu.my/7124/1/24p%20WAN%20NURDIYANA%20WAN%20MANSOR.pdf
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spelling my-uthm-ep.71242022-06-08T02:11:18Z Design of heat exchanger network using pinch method 2006-11 Wan Mansor, Wan Nurdiyana TJ Mechanical engineering and machinery TJ266-267.5 Turbines. Turbomachines (General) Chemical or oil refineiy processes utilize huge amounts o f energy in their routine operations. Therefore, it is vital for such industries to find ways o f maximizin g the use o f energy and make the system more efficient through reduction in energy, water and raw material consumption. Wast e energy can be transferred to another process and that wil l increase the profitability o f the industries. Whe n the use o f a heat exchanger network (HEN) is considered for these tasks, the framewor k developed in this study can be implemented to mak e a cost-benefit analysis. This thesis represents a framewor k for generating the HE N over a specified range o f variations in the flo w rates and temperature o f the streams. So that the heat exchanger area, numbe r o f heat exchange units and load on the heat exchangers can be estimated. T he proposed method to analyze and design the HE N is called pinch method, which is one o f the most practical tools and used to improve the efficiency o f energy usage, fuel and water consumption in industrial processes. This method investigates the energy flows within a process and identifies the most economical ways o f maximizing heat recovery. This method consists o f five major steps to follow, which wil l finally lead to H E N design. Th e steps are: (1 ) choose a minimu m temperature approach temperature (DTmin) , (2 ) construct a temperature interval diagram, (3 ) construct a cascade diagram and determine the minimu m utility requirements and the pinch temperature, (4 ) calculate the minimu m number o f heat exchangers above and below the pinch and (5) construct the heat exchanger network. T h e emphasis o f this work has been on the designing o f the HEN . However, to demonstrate the practical implications o f pinch analysis, DTmi n and the heat exchanger costs, it is necessary to estimate the heat transfer area o f the HEN , which wil l help in arriving at the total cost including capital and running costs o f the designed HEN . Th e effect o f changing the DTmi n gave a good indication on the overall costs. 2006-11 Thesis http://eprints.uthm.edu.my/7124/ http://eprints.uthm.edu.my/7124/1/24p%20WAN%20NURDIYANA%20WAN%20MANSOR.pdf text en public mphil masters Kolej Universiti Teknologi Tun Hussein Onn Fakulti Kejuruteraan Mekanikal dan Pembuatan
institution Universiti Tun Hussein Onn Malaysia
collection UTHM Institutional Repository
language English
topic TJ Mechanical engineering and machinery
TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
TJ Mechanical engineering and machinery
Wan Mansor, Wan Nurdiyana
Design of heat exchanger network using pinch method
description Chemical or oil refineiy processes utilize huge amounts o f energy in their routine operations. Therefore, it is vital for such industries to find ways o f maximizin g the use o f energy and make the system more efficient through reduction in energy, water and raw material consumption. Wast e energy can be transferred to another process and that wil l increase the profitability o f the industries. Whe n the use o f a heat exchanger network (HEN) is considered for these tasks, the framewor k developed in this study can be implemented to mak e a cost-benefit analysis. This thesis represents a framewor k for generating the HE N over a specified range o f variations in the flo w rates and temperature o f the streams. So that the heat exchanger area, numbe r o f heat exchange units and load on the heat exchangers can be estimated. T he proposed method to analyze and design the HE N is called pinch method, which is one o f the most practical tools and used to improve the efficiency o f energy usage, fuel and water consumption in industrial processes. This method investigates the energy flows within a process and identifies the most economical ways o f maximizing heat recovery. This method consists o f five major steps to follow, which wil l finally lead to H E N design. Th e steps are: (1 ) choose a minimu m temperature approach temperature (DTmin) , (2 ) construct a temperature interval diagram, (3 ) construct a cascade diagram and determine the minimu m utility requirements and the pinch temperature, (4 ) calculate the minimu m number o f heat exchangers above and below the pinch and (5) construct the heat exchanger network. T h e emphasis o f this work has been on the designing o f the HEN . However, to demonstrate the practical implications o f pinch analysis, DTmi n and the heat exchanger costs, it is necessary to estimate the heat transfer area o f the HEN , which wil l help in arriving at the total cost including capital and running costs o f the designed HEN . Th e effect o f changing the DTmi n gave a good indication on the overall costs.
format Thesis
qualification_name Master of Philosophy (M.Phil.)
qualification_level Master's degree
author Wan Mansor, Wan Nurdiyana
author_facet Wan Mansor, Wan Nurdiyana
author_sort Wan Mansor, Wan Nurdiyana
title Design of heat exchanger network using pinch method
title_short Design of heat exchanger network using pinch method
title_full Design of heat exchanger network using pinch method
title_fullStr Design of heat exchanger network using pinch method
title_full_unstemmed Design of heat exchanger network using pinch method
title_sort design of heat exchanger network using pinch method
granting_institution Kolej Universiti Teknologi Tun Hussein Onn
granting_department Fakulti Kejuruteraan Mekanikal dan Pembuatan
publishDate 2006
url http://eprints.uthm.edu.my/7124/1/24p%20WAN%20NURDIYANA%20WAN%20MANSOR.pdf
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