Optimisation deep drawing process parameters using FE simulation

This paper presents the modeling simulation and experimental validation of cylindrical cup deep drawing. Prediction of the deep drawing results which includes determination of the optimum Blank Holder Force (BHF) and the thickness distribution of the sheet metal (blank) will decrease the production...

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Main Author: Katimon, Mohd Nizam
Format: Thesis
Language:English
English
English
Published: 2008
Subjects:
Online Access:http://eprints.uthm.edu.my/7355/1/24p%20MOHD%20NIZAM%20KATIMON.pdf
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http://eprints.uthm.edu.my/7355/3/MOHD%20NIZAM%20KATIMON%20WATERMARK.pdf
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spelling my-uthm-ep.73552022-07-21T04:11:24Z Optimisation deep drawing process parameters using FE simulation 2008-03 Katimon, Mohd Nizam TS Manufactures TS155-194 Production management. Operations management This paper presents the modeling simulation and experimental validation of cylindrical cup deep drawing. Prediction of the deep drawing results which includes determination of the optimum Blank Holder Force (BHF) and the thickness distribution of the sheet metal (blank) will decrease the production cost and time. Before performing the Finite Element (FE) analysis, it is required to understand the sheet metal (blank) properties and material model. In this FE analysis, the effect of fixed BHF on the cylindrical cup wall thickness distribution is examined. According to the experimental study, the optimum and maximum values of fixed BHF was at 1 kN and 11 kN respectively. These values are determined without the blank exceeding the tearing limits. Comparison of simulation and experimental study indicates that the FE model is considered valid, which can be seen from the similar thickness profile of simulation and experimental results. 2008-03 Thesis http://eprints.uthm.edu.my/7355/ http://eprints.uthm.edu.my/7355/1/24p%20MOHD%20NIZAM%20KATIMON.pdf text en public http://eprints.uthm.edu.my/7355/2/MOHD%20NIZAM%20KATIMON%20COPYRIGHT%20DECLARATION.pdf text en staffonly http://eprints.uthm.edu.my/7355/3/MOHD%20NIZAM%20KATIMON%20WATERMARK.pdf text en validuser mphil masters Universiti Tun Hussein Onn Malaysia Fakulti Kejuruteraan Mekanikal dan Pembuatan
institution Universiti Tun Hussein Onn Malaysia
collection UTHM Institutional Repository
language English
English
English
topic TS Manufactures
TS Manufactures
spellingShingle TS Manufactures
TS Manufactures
Katimon, Mohd Nizam
Optimisation deep drawing process parameters using FE simulation
description This paper presents the modeling simulation and experimental validation of cylindrical cup deep drawing. Prediction of the deep drawing results which includes determination of the optimum Blank Holder Force (BHF) and the thickness distribution of the sheet metal (blank) will decrease the production cost and time. Before performing the Finite Element (FE) analysis, it is required to understand the sheet metal (blank) properties and material model. In this FE analysis, the effect of fixed BHF on the cylindrical cup wall thickness distribution is examined. According to the experimental study, the optimum and maximum values of fixed BHF was at 1 kN and 11 kN respectively. These values are determined without the blank exceeding the tearing limits. Comparison of simulation and experimental study indicates that the FE model is considered valid, which can be seen from the similar thickness profile of simulation and experimental results.
format Thesis
qualification_name Master of Philosophy (M.Phil.)
qualification_level Master's degree
author Katimon, Mohd Nizam
author_facet Katimon, Mohd Nizam
author_sort Katimon, Mohd Nizam
title Optimisation deep drawing process parameters using FE simulation
title_short Optimisation deep drawing process parameters using FE simulation
title_full Optimisation deep drawing process parameters using FE simulation
title_fullStr Optimisation deep drawing process parameters using FE simulation
title_full_unstemmed Optimisation deep drawing process parameters using FE simulation
title_sort optimisation deep drawing process parameters using fe simulation
granting_institution Universiti Tun Hussein Onn Malaysia
granting_department Fakulti Kejuruteraan Mekanikal dan Pembuatan
publishDate 2008
url http://eprints.uthm.edu.my/7355/1/24p%20MOHD%20NIZAM%20KATIMON.pdf
http://eprints.uthm.edu.my/7355/2/MOHD%20NIZAM%20KATIMON%20COPYRIGHT%20DECLARATION.pdf
http://eprints.uthm.edu.my/7355/3/MOHD%20NIZAM%20KATIMON%20WATERMARK.pdf
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