Developement of ceramic cutting insert of alumina (Al2O3) and zirconia / zirconium oxide (ZrO2) for turning tool steel

The production of cutting tool insert using a powder technology is a process that is widely use today especially for ceramic cutting tool. The powder technology that has been use involve three phases which is, firstly the raw material will be grind to nanometer size powder. In second phase, the powd...

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Main Author:	Shamsudin, Zuraidy
Format:	Thesis
Language:	English
Published:	2007
Subjects:	TJ Mechanical engineering and machinery TS Manufactures
Online Access:	http://eprints.utm.my/id/eprint/10079/1/ZuraidyShamsudinMFKM2007.pdf
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id	my-utm-ep.10079
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spelling	my-utm-ep.100792018-07-25T08:00:03Z Developement of ceramic cutting insert of alumina (Al2O3) and zirconia / zirconium oxide (ZrO2) for turning tool steel 2007-12 Shamsudin, Zuraidy TJ Mechanical engineering and machinery TS Manufactures The production of cutting tool insert using a powder technology is a process that is widely use today especially for ceramic cutting tool. The powder technology that has been use involve three phases which is, firstly the raw material will be grind to nanometer size powder. In second phase, the powder will be compacted using special mold with high pressure, and after that sintering process will take place for the third phase. In this study, two nanometer size ceramic powders will be mixed together with a suitable composition to produce a better final product. This production concept is similarly with the production of ‘ceramic matrix composite’ material which is the reinforce material will be added to the ceramic base material or ceramic matrix. There are several sintering process that can be use for this study, for example, normal sintering process, and hot isocratic process with high pressure furnace. 2007-12 Thesis http://eprints.utm.my/id/eprint/10079/ http://eprints.utm.my/id/eprint/10079/1/ZuraidyShamsudinMFKM2007.pdf application/pdf en public masters Universiti Teknologi Malaysia, Faculty of Mechanical Engineering Faculty of Mechanical Engineering 1. Physical behaviour of powder ceramic part using Cold Isostatic Pressing (CIP) process, by Sarizal Md Ani, Mechanical Engineering Faculty, UTM, Malaysia. (2006) 2. Alumina-Reinforced Zirconia Composites by Sung R. Choi, Ohio Aerospace Institute, Ohio Narottam P. Bansal Glenn Research Center, Cleveland, Ohio (2003) 3. Alumina ceramics with partially stabilized zirconia for cutting tools by B. Smuk, M. Szutkowska, J. Walter Materials Engineering Department, The Institute of Metal Cutting, ul. Wroclawska 37a, 30-011 Krakow, Poland. (2003) 4. Machinability of hardened steel using alumina based ceramic cutting tools by A. Senthil Kumar Department of Mechanical Engineering, Anna University, Chennai, India (2003) 5. Preparation and characterization of an Al2O3–ZrO2 nanocomposite, by D. Sarkar, S. Adak , N.K. Mitra, Department of Ceramic Engineering, National Institute of Technology, India (2006). 6. The effect of tool wear on tool life of alumina-based ceramic cutting tools while machining hardened martensitic stainless steel, A. Senthil Kumara, A. Raja Durai, T. Sornakumar, Sethu Institute of Technology, Madurai 626106, India (2006). 7. Manufacturing Engineering and Technology, Fourth Edition, Serope Kalpakjian, Steven R Schmid, Prentice Hall International 2001. 8. Perspectives on the Development of Ceramic Composites or Cutting Tool Applications by O. Van der Biest and J. Vleugels Katholieke Universiteit Leuven, Kasteelpark Arenberg, Belgium (2002). 9. Effect of the composition and sintering process on mechanical properties and residual stresses in zirconia–alumina composites by Giuseppe Magnania,, Aldo Brillanteb, ENEA, Bologna Research Center, Italy, (2005). 10. Cutting Performance of High Purity Alumina Ceramic Tools formed by a High-speed Centrifugal Compaction Process Shunzo Tashima, Yasuo Yamane, Hidenori Kuroki and Norihiko Narutaki Cluster & Fat. Eng. Hiroshima University, 1-4-l figamiyama, Higashi-hiroshima 739 Japan (1996). 11. ZrO2–Al2O3 composites with tailored toughness by Bikramjit Basu, Jozef Vleugels, Omer Van Der Biest, Ceramics Laboratory, Department of Materials and Metallurgical Engineering, Indian Institute of Technology, Kanpur, India, Department of Metallurgy and Materials Engineering, Katholieke Universiteit Leuven, Kasteelpark Arenberg 44, B- 3001 Leuven, Belgium (2004). 12. Study on the turning characteristics of alumina-based ceramics, B.H. Yan , F.Y. Huang a, H.M. Chow, Department of Mechanical Engineerin9, National Central University, Chuno-Li, Taiwan, ROC Department of Mechanical Engineering, Nan Kai Institute, Nan-Tou, Taiwan, ROC (1995).
institution	Universiti Teknologi Malaysia
collection	UTM Institutional Repository
language	English
topic	TJ Mechanical engineering and machinery TS Manufactures
spellingShingle	TJ Mechanical engineering and machinery TS Manufactures Shamsudin, Zuraidy Developement of ceramic cutting insert of alumina (Al2O3) and zirconia / zirconium oxide (ZrO2) for turning tool steel
description	The production of cutting tool insert using a powder technology is a process that is widely use today especially for ceramic cutting tool. The powder technology that has been use involve three phases which is, firstly the raw material will be grind to nanometer size powder. In second phase, the powder will be compacted using special mold with high pressure, and after that sintering process will take place for the third phase. In this study, two nanometer size ceramic powders will be mixed together with a suitable composition to produce a better final product. This production concept is similarly with the production of ‘ceramic matrix composite’ material which is the reinforce material will be added to the ceramic base material or ceramic matrix. There are several sintering process that can be use for this study, for example, normal sintering process, and hot isocratic process with high pressure furnace.
format	Thesis
qualification_level	Master's degree
author	Shamsudin, Zuraidy
author_facet	Shamsudin, Zuraidy
author_sort	Shamsudin, Zuraidy
title	Developement of ceramic cutting insert of alumina (Al2O3) and zirconia / zirconium oxide (ZrO2) for turning tool steel
title_short	Developement of ceramic cutting insert of alumina (Al2O3) and zirconia / zirconium oxide (ZrO2) for turning tool steel
title_full	Developement of ceramic cutting insert of alumina (Al2O3) and zirconia / zirconium oxide (ZrO2) for turning tool steel
title_fullStr	Developement of ceramic cutting insert of alumina (Al2O3) and zirconia / zirconium oxide (ZrO2) for turning tool steel
title_full_unstemmed	Developement of ceramic cutting insert of alumina (Al2O3) and zirconia / zirconium oxide (ZrO2) for turning tool steel
title_sort	developement of ceramic cutting insert of alumina (al2o3) and zirconia / zirconium oxide (zro2) for turning tool steel
granting_institution	Universiti Teknologi Malaysia, Faculty of Mechanical Engineering
granting_department	Faculty of Mechanical Engineering
publishDate	2007
url	http://eprints.utm.my/id/eprint/10079/1/ZuraidyShamsudinMFKM2007.pdf
_version_	1747814795936006144

Developement of ceramic cutting insert of alumina (Al2O3) and zirconia / zirconium oxide (ZrO2) for turning tool steel

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