Quality characteristics of thin-walled plastic injection parts

The development of plastic injection product as consumer products, such as communication and electronic products have a tendency to be light, thin, short, and small. For example, a laptop computer product requires a smaller, variable and convenient style. Therefore, the shapes of laptop are changing...

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主要作者: Noh, Shahril
格式: Thesis
语言:English
出版: 2010
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spelling my-utm-ep.106332018-05-30T02:32:40Z Quality characteristics of thin-walled plastic injection parts 2010-05 Noh, Shahril TS Manufactures The development of plastic injection product as consumer products, such as communication and electronic products have a tendency to be light, thin, short, and small. For example, a laptop computer product requires a smaller, variable and convenient style. Therefore, the shapes of laptop are changing and more features have to be tightly packed into smaller volume of the casing. In order to produce the casing, it must be thin-walled and also tough at a mean time. In plastic injection molding, the production of the thin-walled part is very difficult. It's hard, because melted plastic cannot easily fill the mold cavity. The most important problem in thin-walled parts is warpage. Therefore, this project was undertaken to study a thin-walled plastic product such as laptop lid casing, has quality characteristics during injection moulding process especially warpage and shrinkage. Software has been used to overcome this matter. The software can analysis and to predict quality of product after injection process. The software which be used were PRO/ENGINEER and Moldflow. PRO/E software is used for create model of product. Moldflow software is used for analysis and to predict result of quality product.This research used the classical experimental design with full factorial methods to determine the injection molding conditions, and the injection processes will simulate using the commercial software Moldflow. The product and mould design was designed by Pro/Engineer Software. Both molding conditions and factors were discussed regarding the degree of warpage of a thin shell part. 2010-05 Thesis http://eprints.utm.my/id/eprint/10633/ http://eprints.utm.my/id/eprint/10633/1/ShahrilNohMFKM2010.pdf application/pdf en public masters Universiti Teknologi Malaysia, Faculty of Mechanical Engineering Faculty of Mechanical Engineering
institution Universiti Teknologi Malaysia
collection UTM Institutional Repository
language English
topic TS Manufactures
spellingShingle TS Manufactures
Noh, Shahril
Quality characteristics of thin-walled plastic injection parts
description The development of plastic injection product as consumer products, such as communication and electronic products have a tendency to be light, thin, short, and small. For example, a laptop computer product requires a smaller, variable and convenient style. Therefore, the shapes of laptop are changing and more features have to be tightly packed into smaller volume of the casing. In order to produce the casing, it must be thin-walled and also tough at a mean time. In plastic injection molding, the production of the thin-walled part is very difficult. It's hard, because melted plastic cannot easily fill the mold cavity. The most important problem in thin-walled parts is warpage. Therefore, this project was undertaken to study a thin-walled plastic product such as laptop lid casing, has quality characteristics during injection moulding process especially warpage and shrinkage. Software has been used to overcome this matter. The software can analysis and to predict quality of product after injection process. The software which be used were PRO/ENGINEER and Moldflow. PRO/E software is used for create model of product. Moldflow software is used for analysis and to predict result of quality product.This research used the classical experimental design with full factorial methods to determine the injection molding conditions, and the injection processes will simulate using the commercial software Moldflow. The product and mould design was designed by Pro/Engineer Software. Both molding conditions and factors were discussed regarding the degree of warpage of a thin shell part.
format Thesis
qualification_level Master's degree
author Noh, Shahril
author_facet Noh, Shahril
author_sort Noh, Shahril
title Quality characteristics of thin-walled plastic injection parts
title_short Quality characteristics of thin-walled plastic injection parts
title_full Quality characteristics of thin-walled plastic injection parts
title_fullStr Quality characteristics of thin-walled plastic injection parts
title_full_unstemmed Quality characteristics of thin-walled plastic injection parts
title_sort quality characteristics of thin-walled plastic injection parts
granting_institution Universiti Teknologi Malaysia, Faculty of Mechanical Engineering
granting_department Faculty of Mechanical Engineering
publishDate 2010
url http://eprints.utm.my/id/eprint/10633/1/ShahrilNohMFKM2010.pdf
_version_ 1747814800326393856