Effect of cutting parameters on the hole diameter and surface roughness for dry drilling of aluminum alloy 6061

Green manufacturing and sustainability are becoming very important issues in today technologies. Besides, dry machining represents cost saving opportunities related to cooling lubrication. In addition, drilling holes is one of the major manufacturing processes which include a wide range of products....

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Main Author: Ahamed, Ahmad Fauzi
Format: Thesis
Language:English
Published: 2010
Subjects:
Online Access:http://eprints.utm.my/id/eprint/11056/1/AhmadFauziAhamedMFKM2010.pdf
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spelling my-utm-ep.110562018-05-30T02:32:43Z Effect of cutting parameters on the hole diameter and surface roughness for dry drilling of aluminum alloy 6061 2010-04 Ahamed, Ahmad Fauzi TJ Mechanical engineering and machinery TS Manufactures Green manufacturing and sustainability are becoming very important issues in today technologies. Besides, dry machining represents cost saving opportunities related to cooling lubrication. In addition, drilling holes is one of the major manufacturing processes which include a wide range of products. The objective of this work was to find out the optimum cutting parameters to optimize the surface roughness of the hole and its diameter accuracy in the dry drilling process based on the selected setting parameters. The selected material for this study was Aluminium alloy 6061. The selected cutting parameters for this study were the cutting speed, feed rate, and the hole depth. The effect of these parameters on the hole diameter accuracy and its surface roughness are measured and analyzed. Experiments were conducted based on Design of Experiment (DOE), and the analysis of variance (ANOVA) is employed to find the optimal level and to analyze the effect of the drilling parameters on surface roughness and hole diameter accuracy values. Result shown that cutting parameters have the significant effect to the hole diameter and for surface roughness all the three parameters have the significant effect. Confirmation tests were conducted in order to validate the test result. 2010-04 Thesis http://eprints.utm.my/id/eprint/11056/ http://eprints.utm.my/id/eprint/11056/1/AhmadFauziAhamedMFKM2010.pdf application/pdf en public masters Universiti Teknologi Malaysia, Faculty of Mechanical Engineering Faculty of Mechanical Engineering
institution Universiti Teknologi Malaysia
collection UTM Institutional Repository
language English
topic TJ Mechanical engineering and machinery
TS Manufactures
spellingShingle TJ Mechanical engineering and machinery
TS Manufactures
Ahamed, Ahmad Fauzi
Effect of cutting parameters on the hole diameter and surface roughness for dry drilling of aluminum alloy 6061
description Green manufacturing and sustainability are becoming very important issues in today technologies. Besides, dry machining represents cost saving opportunities related to cooling lubrication. In addition, drilling holes is one of the major manufacturing processes which include a wide range of products. The objective of this work was to find out the optimum cutting parameters to optimize the surface roughness of the hole and its diameter accuracy in the dry drilling process based on the selected setting parameters. The selected material for this study was Aluminium alloy 6061. The selected cutting parameters for this study were the cutting speed, feed rate, and the hole depth. The effect of these parameters on the hole diameter accuracy and its surface roughness are measured and analyzed. Experiments were conducted based on Design of Experiment (DOE), and the analysis of variance (ANOVA) is employed to find the optimal level and to analyze the effect of the drilling parameters on surface roughness and hole diameter accuracy values. Result shown that cutting parameters have the significant effect to the hole diameter and for surface roughness all the three parameters have the significant effect. Confirmation tests were conducted in order to validate the test result.
format Thesis
qualification_level Master's degree
author Ahamed, Ahmad Fauzi
author_facet Ahamed, Ahmad Fauzi
author_sort Ahamed, Ahmad Fauzi
title Effect of cutting parameters on the hole diameter and surface roughness for dry drilling of aluminum alloy 6061
title_short Effect of cutting parameters on the hole diameter and surface roughness for dry drilling of aluminum alloy 6061
title_full Effect of cutting parameters on the hole diameter and surface roughness for dry drilling of aluminum alloy 6061
title_fullStr Effect of cutting parameters on the hole diameter and surface roughness for dry drilling of aluminum alloy 6061
title_full_unstemmed Effect of cutting parameters on the hole diameter and surface roughness for dry drilling of aluminum alloy 6061
title_sort effect of cutting parameters on the hole diameter and surface roughness for dry drilling of aluminum alloy 6061
granting_institution Universiti Teknologi Malaysia, Faculty of Mechanical Engineering
granting_department Faculty of Mechanical Engineering
publishDate 2010
url http://eprints.utm.my/id/eprint/11056/1/AhmadFauziAhamedMFKM2010.pdf
_version_ 1747814802295619584