Effect of cutting parameters on the surface integrity of ground AISI 1148 steel

This work outlines the effect of grinding cutting parameters on the surface integrity namely surface roughness and the surface hardness of AISI 1148 steel during surface grinding. The fundamental concept was that during grinding process, the heat dissipated in the cutting area is used to induce heat...

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Main Author:	Ismail, Mohd. Rozaimi
Format:	Thesis
Language:	English
Published:	2010
Subjects:	TJ Mechanical engineering and machinery TS Manufactures
Online Access:	http://eprints.utm.my/id/eprint/11100/1/MohdRozaimiIsmailMFKM2010.pdf
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spelling	my-utm-ep.111002018-05-27T08:07:27Z Effect of cutting parameters on the surface integrity of ground AISI 1148 steel 2010-05 Ismail, Mohd. Rozaimi TJ Mechanical engineering and machinery TS Manufactures This work outlines the effect of grinding cutting parameters on the surface integrity namely surface roughness and the surface hardness of AISI 1148 steel during surface grinding. The fundamental concept was that during grinding process, the heat dissipated in the cutting area is used to induce heat treatment of the AISI 1148 steel. ANOVA analysis was then utilized in order to process the data. The cutting parameter involved were work speed, infeed, cross feed and coolant flow rate. The influences of the cutting parameters toward surface roughness and surface hardness had been determined. The data obtain used as input to the statistical analysis software which is Statease.version 8 The ANOVA with full factorial is applied. From the data analysis, it seem that for surface roughness, the most significant cutting parameters were work speed and cross feed. Then for surface hardness, the significant cutting parameters were work speed, cross feed and infeed. 2010-05 Thesis http://eprints.utm.my/id/eprint/11100/ http://eprints.utm.my/id/eprint/11100/1/MohdRozaimiIsmailMFKM2010.pdf application/pdf en public masters Universiti Teknologi Malaysia, Faculty of Mechanical Engineering Faculty of Mechanical Engineering Alok Nayar (2005). Testing of Metal. Tata Mc Graw Hill. Abrao, A. M. and Aspinwall, D. K. (1996) The Surface Integrity of Turned and Ground Hardened Bearinf Steel. WEAR. Avila, R. F. and Abrao, A. M. (2001). The Effect of Cutting Fluids on Machining of Hardened AISI 4340 steel. Journal of Materials Processing Technology. Barbacki, A., Kawalec, M. and Hamrol, A. (2003). Turning and Grinding as a Sources of Microstructural Changes in the Surface Layer of Hardened steel. Journal Materials of Processing Technology. Brinksmeler, E. and Brockhoff, T. (1996). Utilization of Grinding Heat as a New Heat Treatment Process. CIRP Vol. 45. Brockhoff, T. (1999). Grind Hardening: A Comprehensive View. Annals of the CIRP Vol. 41. Chryssolouris, G., Tsirbas, K. and Salonitis, K. (2005). An Analytical, Numerical and Experimental Approach to Grind Hardening. Journal of Manufacturing Process Vol 7. Galileo (2006). Hardness Tester user manual. Han Zhen Tong, Ning Ju, Z., Ding, G. and Gang, Y. (2007). Research into Grinding Hardening of Microalloyed Non quenched and Tempered Steel. Journal of China University of Mining and Technology. Halas, W., Taranenko, V., Swic, A. and Taranenko, G. (2008) Investigation of Influence of grinding Regimes on Surface Tension State. Springer Verlag Berlin Heidelberg. Janez Grum. (2001). A Review of the Influence of Grinding Conditions on Resulting Residual Stresses after Induction Surface Hardening and Grinding. Journal of Materials Processing Technology 114, 221-226. Krajnik, P., Kopac,J. and Sluga, A. Design of Grinding Factors based on Response Surface Methodology. Journal of Materials Processing Technology 162- 163. Malkin,.S. (1984) Grinding of metal: Theory and Application, Applied Metalworking. American Society for Metals, vol. 3, No. 2. Marinescu, I. D., Hitchiner, M., Uhlmann, E., Rowe, W. B. and Inasaki, I. (2007) Handbook of Machining with Grinding Wheel. CRC Press. Mitutoyo. (2006), Surface Roughness Tester Manual. Shaw, M. C. (1996). Principles of Abrasive Processing , Oxford University Press, New York. Tawakoli, T., Weskempear and E., Rabiey M. (2007). Dry Grinding by Special Conditioning. International Journal Adv. Manufacturing Tech., 33.419-424. Zurita, O., Acosta, A. and Moreno, D. (2002). Superficial Hardening in the Plane Grinding of 1055 1045 Steel, ASM International.
institution	Universiti Teknologi Malaysia
collection	UTM Institutional Repository
language	English
topic	TJ Mechanical engineering and machinery TS Manufactures
spellingShingle	TJ Mechanical engineering and machinery TS Manufactures Ismail, Mohd. Rozaimi Effect of cutting parameters on the surface integrity of ground AISI 1148 steel
description	This work outlines the effect of grinding cutting parameters on the surface integrity namely surface roughness and the surface hardness of AISI 1148 steel during surface grinding. The fundamental concept was that during grinding process, the heat dissipated in the cutting area is used to induce heat treatment of the AISI 1148 steel. ANOVA analysis was then utilized in order to process the data. The cutting parameter involved were work speed, infeed, cross feed and coolant flow rate. The influences of the cutting parameters toward surface roughness and surface hardness had been determined. The data obtain used as input to the statistical analysis software which is Statease.version 8 The ANOVA with full factorial is applied. From the data analysis, it seem that for surface roughness, the most significant cutting parameters were work speed and cross feed. Then for surface hardness, the significant cutting parameters were work speed, cross feed and infeed.
format	Thesis
qualification_level	Master's degree
author	Ismail, Mohd. Rozaimi
author_facet	Ismail, Mohd. Rozaimi
author_sort	Ismail, Mohd. Rozaimi
title	Effect of cutting parameters on the surface integrity of ground AISI 1148 steel
title_short	Effect of cutting parameters on the surface integrity of ground AISI 1148 steel
title_full	Effect of cutting parameters on the surface integrity of ground AISI 1148 steel
title_fullStr	Effect of cutting parameters on the surface integrity of ground AISI 1148 steel
title_full_unstemmed	Effect of cutting parameters on the surface integrity of ground AISI 1148 steel
title_sort	effect of cutting parameters on the surface integrity of ground aisi 1148 steel
granting_institution	Universiti Teknologi Malaysia, Faculty of Mechanical Engineering
granting_department	Faculty of Mechanical Engineering
publishDate	2010
url	http://eprints.utm.my/id/eprint/11100/1/MohdRozaimiIsmailMFKM2010.pdf
_version_	1747814810643333120

Effect of cutting parameters on the surface integrity of ground AISI 1148 steel

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