Performance evaluation of different process conditions when hard turning ASSAB 760

The need to have more precision tolerances and better product surface roughness has driven the metal cutting industry to continuously improve the metal cutting processes. Surface roughness which is often is used to determine and evaluate the quality of a product, is one of the major quality attribut...

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Main Author: Azman, Azri
Format: Thesis
Language:English
Published: 2010
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Online Access:http://eprints.utm.my/id/eprint/11286/4/AzriAzmanMFKM2010.pdf
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spelling my-utm-ep.112862018-05-27T07:42:18Z Performance evaluation of different process conditions when hard turning ASSAB 760 2010-05 Azman, Azri TJ Mechanical engineering and machinery TS Manufactures The need to have more precision tolerances and better product surface roughness has driven the metal cutting industry to continuously improve the metal cutting processes. Surface roughness which is often is used to determine and evaluate the quality of a product, is one of the major quality attributes of a turned product. In order to obtain a better surface roughness, the proper setting of cutting parameters is crucial before the process takes place. Cutting parameters is very important to produce a good surface finish (surface roughness). Surface roughness and tool wear are influenced by cutting process conditions. This study was undertaken to investigate and evaluate the effect of different cutting parameters (cutting speed, feed rate and depth of cut) on surface roughness using the full factorial design of experiment when turning hardened ASSAB steel 760. The initial tool wear form was also investigated of cutting insert CNMG120408 NM4 WPP20. The experimental results indicate the proposed mathematical model suggested could describe the performance indicators within the limits of the factors being investigated. The feed is the most significant factor that influences the surface roughness. The secondary contribution follows by the interaction of feed and depth of cut that influences the surface roughness. The results and effects of cutting conditions factors and factors interactions on surface roughness are also presented in graphical form. 2010-05 Thesis http://eprints.utm.my/id/eprint/11286/ http://eprints.utm.my/id/eprint/11286/4/AzriAzmanMFKM2010.pdf application/pdf en public masters Universiti Teknologi Malaysia, Faculty of Mechanical Engineering Faculty of Mechanical Engineering
institution Universiti Teknologi Malaysia
collection UTM Institutional Repository
language English
topic TJ Mechanical engineering and machinery
TS Manufactures
spellingShingle TJ Mechanical engineering and machinery
TS Manufactures
Azman, Azri
Performance evaluation of different process conditions when hard turning ASSAB 760
description The need to have more precision tolerances and better product surface roughness has driven the metal cutting industry to continuously improve the metal cutting processes. Surface roughness which is often is used to determine and evaluate the quality of a product, is one of the major quality attributes of a turned product. In order to obtain a better surface roughness, the proper setting of cutting parameters is crucial before the process takes place. Cutting parameters is very important to produce a good surface finish (surface roughness). Surface roughness and tool wear are influenced by cutting process conditions. This study was undertaken to investigate and evaluate the effect of different cutting parameters (cutting speed, feed rate and depth of cut) on surface roughness using the full factorial design of experiment when turning hardened ASSAB steel 760. The initial tool wear form was also investigated of cutting insert CNMG120408 NM4 WPP20. The experimental results indicate the proposed mathematical model suggested could describe the performance indicators within the limits of the factors being investigated. The feed is the most significant factor that influences the surface roughness. The secondary contribution follows by the interaction of feed and depth of cut that influences the surface roughness. The results and effects of cutting conditions factors and factors interactions on surface roughness are also presented in graphical form.
format Thesis
qualification_level Master's degree
author Azman, Azri
author_facet Azman, Azri
author_sort Azman, Azri
title Performance evaluation of different process conditions when hard turning ASSAB 760
title_short Performance evaluation of different process conditions when hard turning ASSAB 760
title_full Performance evaluation of different process conditions when hard turning ASSAB 760
title_fullStr Performance evaluation of different process conditions when hard turning ASSAB 760
title_full_unstemmed Performance evaluation of different process conditions when hard turning ASSAB 760
title_sort performance evaluation of different process conditions when hard turning assab 760
granting_institution Universiti Teknologi Malaysia, Faculty of Mechanical Engineering
granting_department Faculty of Mechanical Engineering
publishDate 2010
url http://eprints.utm.my/id/eprint/11286/4/AzriAzmanMFKM2010.pdf
_version_ 1747814834018189312