Performance evaluation of diamond cutting tools when ultra precision grinding spherical part

Bondless diamond wheel is fabricated in UTM by depositing diamond on carbide substrate. The deposited diamond layer is only on the top of the substrate surface and having grain size up to 10 µm depending the parameters used during diamond coating process. In general, Grain size of abrasive wheel see...

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Main Author: Chia, Chon Yue
Format: Thesis
Language:English
Published: 2010
Subjects:
Online Access:http://eprints.utm.my/id/eprint/11288/1/ChiaChonYueMFKM2010A.pdf
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spelling my-utm-ep.112882018-05-27T07:51:21Z Performance evaluation of diamond cutting tools when ultra precision grinding spherical part 2010-05 Chia, Chon Yue TJ Mechanical engineering and machinery TS Manufactures Bondless diamond wheel is fabricated in UTM by depositing diamond on carbide substrate. The deposited diamond layer is only on the top of the substrate surface and having grain size up to 10 µm depending the parameters used during diamond coating process. In general, Grain size of abrasive wheel seems to influence the final surface finish of the work piece. Finer grit size is expected to remove less material than coarse grit size. In this work, two type of grinding wheels, ie Resin bonded and bondless wheels are investigated to form spherical convex surface on tungsten carbide material. Both wheels have 1-3 µm grit size. The experimental trials are conducted on ultra-precision lathe machine under different grinding parameters such as wheel speed and feedrate for evaluating surface roughness, form accuracy and surface texture. Feedrate (F) and wheel speed (Vc) are found to have significant the effects on surface finish when ground with both types of wheels. Lower federate and higher wheel speed provide better surface finish and form accuracy. 2010-05 Thesis http://eprints.utm.my/id/eprint/11288/ http://eprints.utm.my/id/eprint/11288/1/ChiaChonYueMFKM2010A.pdf application/pdf en public masters Universiti Teknologi Malaysia, Faculty of Mechanical Engineering Faculty of Mechanical Engineering
institution Universiti Teknologi Malaysia
collection UTM Institutional Repository
language English
topic TJ Mechanical engineering and machinery
TS Manufactures
spellingShingle TJ Mechanical engineering and machinery
TS Manufactures
Chia, Chon Yue
Performance evaluation of diamond cutting tools when ultra precision grinding spherical part
description Bondless diamond wheel is fabricated in UTM by depositing diamond on carbide substrate. The deposited diamond layer is only on the top of the substrate surface and having grain size up to 10 µm depending the parameters used during diamond coating process. In general, Grain size of abrasive wheel seems to influence the final surface finish of the work piece. Finer grit size is expected to remove less material than coarse grit size. In this work, two type of grinding wheels, ie Resin bonded and bondless wheels are investigated to form spherical convex surface on tungsten carbide material. Both wheels have 1-3 µm grit size. The experimental trials are conducted on ultra-precision lathe machine under different grinding parameters such as wheel speed and feedrate for evaluating surface roughness, form accuracy and surface texture. Feedrate (F) and wheel speed (Vc) are found to have significant the effects on surface finish when ground with both types of wheels. Lower federate and higher wheel speed provide better surface finish and form accuracy.
format Thesis
qualification_level Master's degree
author Chia, Chon Yue
author_facet Chia, Chon Yue
author_sort Chia, Chon Yue
title Performance evaluation of diamond cutting tools when ultra precision grinding spherical part
title_short Performance evaluation of diamond cutting tools when ultra precision grinding spherical part
title_full Performance evaluation of diamond cutting tools when ultra precision grinding spherical part
title_fullStr Performance evaluation of diamond cutting tools when ultra precision grinding spherical part
title_full_unstemmed Performance evaluation of diamond cutting tools when ultra precision grinding spherical part
title_sort performance evaluation of diamond cutting tools when ultra precision grinding spherical part
granting_institution Universiti Teknologi Malaysia, Faculty of Mechanical Engineering
granting_department Faculty of Mechanical Engineering
publishDate 2010
url http://eprints.utm.my/id/eprint/11288/1/ChiaChonYueMFKM2010A.pdf
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