High speed nickel plating on difficult to plate metal(Aluminium)

Aluminium has been widely used in many field of application due to the low density, sensitive to corrosion, high mechanical strength and ease of fabrication. Plating of metal on aluminium is complex and difficult because aluminium always reacts with air to form oxide. It is difficult to obtain a goo...

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Main Author: Lani, Norziana
Format: Thesis
Language:English
Published: 2010
Subjects:
Online Access:http://eprints.utm.my/id/eprint/12765/1/NorzianaLaniMFKM2010.pdf
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spelling my-utm-ep.127652017-09-13T01:07:48Z High speed nickel plating on difficult to plate metal(Aluminium) 2010 Lani, Norziana TS Manufactures Aluminium has been widely used in many field of application due to the low density, sensitive to corrosion, high mechanical strength and ease of fabrication. Plating of metal on aluminium is complex and difficult because aluminium always reacts with air to form oxide. It is difficult to obtain a good adhesive property on the aluminium surface. Thus, to plate metal on the aluminium, oxide layer must be eliminated by using an intermediate pre-treatment. However, this process involves several steps and even then the level of addition between the plated metal and the aluminium part is poor. The object of this project was to investigate the possibility of plating nickel directly on aluminium surface without any pre-treatment process, investigating the level adhesion between the deposited nickel and the aluminium base by high speed electroplating technique and also to investigate the effect of current density, temperature and different type of solution on weight of plated sample, thickness of plated sample and rate of deposition. The level adhesion of the nickel coating was determined qualitatively by using Adhesion Testing while morphology and thicknesses of Ni plated was studied using Scanning Electron Microscopy (SEM). It was found that the level of adhesion between nickel and aluminium became low at current density above 1.0 A/cm2 and Ni plated was found to peel off easily. Besides, by increasing the current density and temperature the weight and thickness of Ni plated increase and sulphate based Ni solution gave much higher rate of deposition compared to the traditional Watt’s based solution by increasing the current density and temperature. 2010 Thesis http://eprints.utm.my/id/eprint/12765/ http://eprints.utm.my/id/eprint/12765/1/NorzianaLaniMFKM2010.pdf application/pdf en public masters Universiti Teknologi Malaysia, Faculty of Mechanical Engineering Faculty of Mechanical Engineering
institution Universiti Teknologi Malaysia
collection UTM Institutional Repository
language English
topic TS Manufactures
spellingShingle TS Manufactures
Lani, Norziana
High speed nickel plating on difficult to plate metal(Aluminium)
description Aluminium has been widely used in many field of application due to the low density, sensitive to corrosion, high mechanical strength and ease of fabrication. Plating of metal on aluminium is complex and difficult because aluminium always reacts with air to form oxide. It is difficult to obtain a good adhesive property on the aluminium surface. Thus, to plate metal on the aluminium, oxide layer must be eliminated by using an intermediate pre-treatment. However, this process involves several steps and even then the level of addition between the plated metal and the aluminium part is poor. The object of this project was to investigate the possibility of plating nickel directly on aluminium surface without any pre-treatment process, investigating the level adhesion between the deposited nickel and the aluminium base by high speed electroplating technique and also to investigate the effect of current density, temperature and different type of solution on weight of plated sample, thickness of plated sample and rate of deposition. The level adhesion of the nickel coating was determined qualitatively by using Adhesion Testing while morphology and thicknesses of Ni plated was studied using Scanning Electron Microscopy (SEM). It was found that the level of adhesion between nickel and aluminium became low at current density above 1.0 A/cm2 and Ni plated was found to peel off easily. Besides, by increasing the current density and temperature the weight and thickness of Ni plated increase and sulphate based Ni solution gave much higher rate of deposition compared to the traditional Watt’s based solution by increasing the current density and temperature.
format Thesis
qualification_level Master's degree
author Lani, Norziana
author_facet Lani, Norziana
author_sort Lani, Norziana
title High speed nickel plating on difficult to plate metal(Aluminium)
title_short High speed nickel plating on difficult to plate metal(Aluminium)
title_full High speed nickel plating on difficult to plate metal(Aluminium)
title_fullStr High speed nickel plating on difficult to plate metal(Aluminium)
title_full_unstemmed High speed nickel plating on difficult to plate metal(Aluminium)
title_sort high speed nickel plating on difficult to plate metal(aluminium)
granting_institution Universiti Teknologi Malaysia, Faculty of Mechanical Engineering
granting_department Faculty of Mechanical Engineering
publishDate 2010
url http://eprints.utm.my/id/eprint/12765/1/NorzianaLaniMFKM2010.pdf
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