Combustion characterization of ammonium perchlorate based solid rocket propellant

There were many studies on ammonium perchlorate (AP) based solid rocket propellant (SRP) and some data already exist. However, there is no complete data available in Malaysia especially the information on the combustion characteristics of baseline data of AP based SRP. This thesis discusses on the c...

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Main Author: Aziz, Amir
Format: Thesis
Language:English
Published: 2011
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Online Access:http://eprints.utm.my/id/eprint/16929/1/AmirAzizMFKM2011.pdf
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spelling my-utm-ep.169292018-05-27T03:24:03Z Combustion characterization of ammonium perchlorate based solid rocket propellant 2011 Aziz, Amir TJ Mechanical engineering and machinery There were many studies on ammonium perchlorate (AP) based solid rocket propellant (SRP) and some data already exist. However, there is no complete data available in Malaysia especially the information on the combustion characteristics of baseline data of AP based SRP. This thesis discusses on the combustion characteristics of AP based SRP including the methods of the propellant selection and fabrication, burning rate test and static thrust test. Together with literature study and theoretical performance, thirteen sets of different propellant mixture were finalized with consideration of the mechanical and processability factors. The propellant was a mixture of AP as an oxidizer, Aluminum (Al) as fuel and Hydroxy-Terminated Polybutadiene (HTPB) as binder/fuel. For each mixture, HTPB binder was fixed at 15% and cured with Isophorone isocyanate (IPDI) (9.33% per mass of HTPB). The percentage of the solid materials was set at a constant value of 85%. By varying the AP and Al, the effect of oxidizer-fuel (O/F) ratio on the whole propellant can be determined. The propellant strands were manufactured using press-molding method and burnt in the strand burner at ambient pressure to obtain the initial burning characteristics. Then four propellant compositions were selected, namely p60, p66, p74 and p80 for further evaluation over a range of pressure from 6 atm to 31 atm. The results show that the increasing of O/F ratio and combustion pressure lead to the increase in burning rate. The fastest burning rate achieved was 12 -1 mmsec at combustion pressure of 31 atm for propellant p80 which has O/F ratio of 4.0. It was found that, the formulated propellant in this study have the normal burning characteristics with pressure exponent lies within the range of 0.501 to 0.561. Based on theoretical evaluation, formulation for p66 gives highest specific impulse, sp I . Thus, p66 has been selected to be evaluated in static thrust testing to obtain its performance characteristics. The results showed that the maximum thrust obtained is 162 N with generating sp I of 143.92 sec 2011 Thesis http://eprints.utm.my/id/eprint/16929/ http://eprints.utm.my/id/eprint/16929/1/AmirAzizMFKM2011.pdf application/pdf en public http://dms.library.utm.my:8080/vital/access/manager/Repository/vital:79489?queryType=vitalDismax&query=Combustion+characterization+of+ammonium+perchlorate+based+solid+rocket+propellant masters Universiti Teknologi Malaysia, Faculty of Mechanical Engineering Faculty of Mechanical Engineering
institution Universiti Teknologi Malaysia
collection UTM Institutional Repository
language English
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Aziz, Amir
Combustion characterization of ammonium perchlorate based solid rocket propellant
description There were many studies on ammonium perchlorate (AP) based solid rocket propellant (SRP) and some data already exist. However, there is no complete data available in Malaysia especially the information on the combustion characteristics of baseline data of AP based SRP. This thesis discusses on the combustion characteristics of AP based SRP including the methods of the propellant selection and fabrication, burning rate test and static thrust test. Together with literature study and theoretical performance, thirteen sets of different propellant mixture were finalized with consideration of the mechanical and processability factors. The propellant was a mixture of AP as an oxidizer, Aluminum (Al) as fuel and Hydroxy-Terminated Polybutadiene (HTPB) as binder/fuel. For each mixture, HTPB binder was fixed at 15% and cured with Isophorone isocyanate (IPDI) (9.33% per mass of HTPB). The percentage of the solid materials was set at a constant value of 85%. By varying the AP and Al, the effect of oxidizer-fuel (O/F) ratio on the whole propellant can be determined. The propellant strands were manufactured using press-molding method and burnt in the strand burner at ambient pressure to obtain the initial burning characteristics. Then four propellant compositions were selected, namely p60, p66, p74 and p80 for further evaluation over a range of pressure from 6 atm to 31 atm. The results show that the increasing of O/F ratio and combustion pressure lead to the increase in burning rate. The fastest burning rate achieved was 12 -1 mmsec at combustion pressure of 31 atm for propellant p80 which has O/F ratio of 4.0. It was found that, the formulated propellant in this study have the normal burning characteristics with pressure exponent lies within the range of 0.501 to 0.561. Based on theoretical evaluation, formulation for p66 gives highest specific impulse, sp I . Thus, p66 has been selected to be evaluated in static thrust testing to obtain its performance characteristics. The results showed that the maximum thrust obtained is 162 N with generating sp I of 143.92 sec
format Thesis
qualification_level Master's degree
author Aziz, Amir
author_facet Aziz, Amir
author_sort Aziz, Amir
title Combustion characterization of ammonium perchlorate based solid rocket propellant
title_short Combustion characterization of ammonium perchlorate based solid rocket propellant
title_full Combustion characterization of ammonium perchlorate based solid rocket propellant
title_fullStr Combustion characterization of ammonium perchlorate based solid rocket propellant
title_full_unstemmed Combustion characterization of ammonium perchlorate based solid rocket propellant
title_sort combustion characterization of ammonium perchlorate based solid rocket propellant
granting_institution Universiti Teknologi Malaysia, Faculty of Mechanical Engineering
granting_department Faculty of Mechanical Engineering
publishDate 2011
url http://eprints.utm.my/id/eprint/16929/1/AmirAzizMFKM2011.pdf
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