Mechanics of L-bending process for dual phase steel sheets

This work explores the mechanics of the sheet metal bending process using 1.2 mm-thick dual phase DP600 steel blanks .Bending process parameters were set with die radii of 3, 1.5 and 0.7 mm and die clearance of 1.2 mm .The applied punch speed is 5 mm/min. Finite element (FE) simulation of the L-bend...

Full description

Saved in:
Bibliographic Details
Main Author: Boroujeni, Sahar
Format: Thesis
Published: 2013
Subjects:
Tags: Add Tag
No Tags, Be the first to tag this record!
id my-utm-ep.42165
record_format uketd_dc
spelling my-utm-ep.421652020-08-10T07:21:00Z Mechanics of L-bending process for dual phase steel sheets 2013 Boroujeni, Sahar TS Manufactures This work explores the mechanics of the sheet metal bending process using 1.2 mm-thick dual phase DP600 steel blanks .Bending process parameters were set with die radii of 3, 1.5 and 0.7 mm and die clearance of 1.2 mm .The applied punch speed is 5 mm/min. Finite element (FE) simulation of the L-bending process is performed assuming plane strain and plane stress conditions. The steel blank is modelled as an elastic, non-linear hardening material while the tool blank holder and die are assumed to behave as rigid bodies. All contact surfaces are assumed to be frictionless. Distribution and evolution of stresses and plastic strains clearing bending were quantified. Springback of L-bent sheet metal was measured and compared with predicted values. The L-bent sheet metal was subjected to subsequent loading effect of residual plastic strains on deformation response were established. In addition recent demands are increased for advanced crash performance, while it is affordable and lightweight which is why in this case not only bending but also subsequent loading which applied on the bended zone (where residual stress and strain appeared) has been studied. 2013 Thesis http://eprints.utm.my/id/eprint/42165/ http://dms.library.utm.my:8080/vital/access/manager/Repository/vital:77861 masters Universiti Teknologi Malaysia, Faculty of Mechanical Engineering Faculty of Mechanical Engineering
institution Universiti Teknologi Malaysia
collection UTM Institutional Repository
topic TS Manufactures
spellingShingle TS Manufactures
Boroujeni, Sahar
Mechanics of L-bending process for dual phase steel sheets
description This work explores the mechanics of the sheet metal bending process using 1.2 mm-thick dual phase DP600 steel blanks .Bending process parameters were set with die radii of 3, 1.5 and 0.7 mm and die clearance of 1.2 mm .The applied punch speed is 5 mm/min. Finite element (FE) simulation of the L-bending process is performed assuming plane strain and plane stress conditions. The steel blank is modelled as an elastic, non-linear hardening material while the tool blank holder and die are assumed to behave as rigid bodies. All contact surfaces are assumed to be frictionless. Distribution and evolution of stresses and plastic strains clearing bending were quantified. Springback of L-bent sheet metal was measured and compared with predicted values. The L-bent sheet metal was subjected to subsequent loading effect of residual plastic strains on deformation response were established. In addition recent demands are increased for advanced crash performance, while it is affordable and lightweight which is why in this case not only bending but also subsequent loading which applied on the bended zone (where residual stress and strain appeared) has been studied.
format Thesis
qualification_level Master's degree
author Boroujeni, Sahar
author_facet Boroujeni, Sahar
author_sort Boroujeni, Sahar
title Mechanics of L-bending process for dual phase steel sheets
title_short Mechanics of L-bending process for dual phase steel sheets
title_full Mechanics of L-bending process for dual phase steel sheets
title_fullStr Mechanics of L-bending process for dual phase steel sheets
title_full_unstemmed Mechanics of L-bending process for dual phase steel sheets
title_sort mechanics of l-bending process for dual phase steel sheets
granting_institution Universiti Teknologi Malaysia, Faculty of Mechanical Engineering
granting_department Faculty of Mechanical Engineering
publishDate 2013
_version_ 1747816705598423040