Critical success factor and barriers in implementation of total productive maintenance

Total Productive Maintenance (TPM) focuses in improving machine availability, machine performance efficiency and quality rate which can be key tool for manufacturing companies to survive intense global competition. Poor machine maintenance will lead increase in machine down time that affect the orga...

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Main Author:	Kanesvaran, Ghirubaagiri
Format:	Thesis
Language:	English
Published:	2018
Subjects:	HD28 Management Industrial Management
Online Access:	http://eprints.utm.my/id/eprint/78576/1/GhirubaagiriKanesvaranMFM2018.pdf
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spelling	my-utm-ep.785762018-08-29T07:33:45Z Critical success factor and barriers in implementation of total productive maintenance 2018-01 Kanesvaran, Ghirubaagiri HD28 Management. Industrial Management Total Productive Maintenance (TPM) focuses in improving machine availability, machine performance efficiency and quality rate which can be key tool for manufacturing companies to survive intense global competition. Poor machine maintenance will lead increase in machine down time that affect the organization’s performance in meeting customer requirement in term of product quality and quantity while increasing the operating and maintenance cost. The purpose of this research is to examine the role of critical success factor in TPM implementation adopting three tools of TPM. It is seen as a solution to increasing machine breakdown at Heimann Sensor Packinging Sdn. Bhd. that caused struggle in meeting customer demand. Besides that, barriers which act as challenges of the TPM implementation also evaluated. Data collected through questionnaire distributed face-to-face to the employees involve in TPM implementation. Regression used to study the relationship between critical success factor and TPM tools performance. Total 108 respondents participated in this survey with 100% response rate. Top management commitment, resources management, work culture and involvement are the critical success factors studied but the analysis proved that only top management commitment, resources management and training and education the critical success factor that enhance the TPM tools performance. TPM tools performance are indicated by autonomous maintenance, planned maintenance and focused maintenance. Resistance to change, improper tooling and poorly managed maintenance data are the barriers identified that need to be addressed during TPM implementation. Implementation of TPM improved the manufacturing performance in overall. As TPM implementation is long term mission measuring TPM tools performance instead of taking big leap to measure OEE during implementation stage will be an effective way to successfully implement TPM. 2018-01 Thesis http://eprints.utm.my/id/eprint/78576/ http://eprints.utm.my/id/eprint/78576/1/GhirubaagiriKanesvaranMFM2018.pdf application/pdf en public http://dms.library.utm.my:8080/vital/access/manager/Repository/vital:108779 masters Universiti Teknologi Malaysia, Faculty of Management Faculty of Management
institution	Universiti Teknologi Malaysia
collection	UTM Institutional Repository
language	English
topic	HD28 Management Industrial Management
spellingShingle	HD28 Management Industrial Management Kanesvaran, Ghirubaagiri Critical success factor and barriers in implementation of total productive maintenance
description	Total Productive Maintenance (TPM) focuses in improving machine availability, machine performance efficiency and quality rate which can be key tool for manufacturing companies to survive intense global competition. Poor machine maintenance will lead increase in machine down time that affect the organization’s performance in meeting customer requirement in term of product quality and quantity while increasing the operating and maintenance cost. The purpose of this research is to examine the role of critical success factor in TPM implementation adopting three tools of TPM. It is seen as a solution to increasing machine breakdown at Heimann Sensor Packinging Sdn. Bhd. that caused struggle in meeting customer demand. Besides that, barriers which act as challenges of the TPM implementation also evaluated. Data collected through questionnaire distributed face-to-face to the employees involve in TPM implementation. Regression used to study the relationship between critical success factor and TPM tools performance. Total 108 respondents participated in this survey with 100% response rate. Top management commitment, resources management, work culture and involvement are the critical success factors studied but the analysis proved that only top management commitment, resources management and training and education the critical success factor that enhance the TPM tools performance. TPM tools performance are indicated by autonomous maintenance, planned maintenance and focused maintenance. Resistance to change, improper tooling and poorly managed maintenance data are the barriers identified that need to be addressed during TPM implementation. Implementation of TPM improved the manufacturing performance in overall. As TPM implementation is long term mission measuring TPM tools performance instead of taking big leap to measure OEE during implementation stage will be an effective way to successfully implement TPM.
format	Thesis
qualification_level	Master's degree
author	Kanesvaran, Ghirubaagiri
author_facet	Kanesvaran, Ghirubaagiri
author_sort	Kanesvaran, Ghirubaagiri
title	Critical success factor and barriers in implementation of total productive maintenance
title_short	Critical success factor and barriers in implementation of total productive maintenance
title_full	Critical success factor and barriers in implementation of total productive maintenance
title_fullStr	Critical success factor and barriers in implementation of total productive maintenance
title_full_unstemmed	Critical success factor and barriers in implementation of total productive maintenance
title_sort	critical success factor and barriers in implementation of total productive maintenance
granting_institution	Universiti Teknologi Malaysia, Faculty of Management
granting_department	Faculty of Management
publishDate	2018
url	http://eprints.utm.my/id/eprint/78576/1/GhirubaagiriKanesvaranMFM2018.pdf
_version_	1747818019295330304

Critical success factor and barriers in implementation of total productive maintenance

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