Integration of ceramic membrane through 3D printing technology

In this paper, 3D printing technology was being presented for its compatibility with ceramic materials due to its competitive process in terms of cost and speed, especially for the small quantities production. There were four types of ceramic membrane samples used in this study, which differ in thei...

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Main Author: Lim, Chin Hwa
Format: Thesis
Language:English
Published: 2016
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Online Access:http://eprints.utm.my/id/eprint/79348/1/LimChinHwaMFKM2016.pdf
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spelling my-utm-ep.793482018-10-14T08:44:44Z Integration of ceramic membrane through 3D printing technology 2016 Lim, Chin Hwa TJ Mechanical engineering and machinery In this paper, 3D printing technology was being presented for its compatibility with ceramic materials due to its competitive process in terms of cost and speed, especially for the small quantities production. There were four types of ceramic membrane samples used in this study, which differ in their powder particle sizes and membrane shapes. They were 72μ without hole (1a), 72μ with hole (1b), 133μ without hole (2a), and 133μ with hole (2b). This paper presents the research effort that focuses on integration of ceramic powder with 3D printing technology in order to produce an effective ceramic membrane and characterize them on its physical, structural, and functional properties. Sample 1 has small particle size that results in small open (0.806cm³) and closed porosity (0.808cm³), which causes a higher bulk density (1.362g/cm³) if compared with sample 2, which has the open porosity (0.919cm³), closed porosity(1.127cm³) and bulk density (1.351g/cm³). The smaller particle forms an interconnecting structure that can trap the water molecules and increases the water absorption. The water absoption was 36.67% in sample 1 higher than that (33.24%) for sample 2. The 3D printing produces a ceramic membrane with an inhomogeneous structure which cause a deviation in its filtration rate. However, the membrane hole shape enhances the filtration rate by more than 50%, which is from 107.4ml/min to 171.1ml/min. The filtration rate was decreased with the treatment duration from 1 to 5 minutes due to the accumulation of particulate matters. The ceramic membrane with hole (1b and 2b) can improve the decreasing of filtration rate by 64.85% to 70.64% for particle size between 72μ to 133μ. The cleaning of the membrane was characterize by spectra detected by EDX and it shows an effectiveness in order to remove the accumulation of the particular matters after the backwash process. Among the samples, the ceramic membrane 1b has a higher efficiency in terms of chemical oxygen demand (COD) and total suspended solid (TSS), which were achieved 98.33% reduction in COD and 46.15% in TSS. 2016 Thesis http://eprints.utm.my/id/eprint/79348/ http://eprints.utm.my/id/eprint/79348/1/LimChinHwaMFKM2016.pdf application/pdf en public masters Universiti Teknologi Malaysia, Faculty of Mechanical Engineering Faculty of Mechanical Engineering
institution Universiti Teknologi Malaysia
collection UTM Institutional Repository
language English
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Lim, Chin Hwa
Integration of ceramic membrane through 3D printing technology
description In this paper, 3D printing technology was being presented for its compatibility with ceramic materials due to its competitive process in terms of cost and speed, especially for the small quantities production. There were four types of ceramic membrane samples used in this study, which differ in their powder particle sizes and membrane shapes. They were 72μ without hole (1a), 72μ with hole (1b), 133μ without hole (2a), and 133μ with hole (2b). This paper presents the research effort that focuses on integration of ceramic powder with 3D printing technology in order to produce an effective ceramic membrane and characterize them on its physical, structural, and functional properties. Sample 1 has small particle size that results in small open (0.806cm³) and closed porosity (0.808cm³), which causes a higher bulk density (1.362g/cm³) if compared with sample 2, which has the open porosity (0.919cm³), closed porosity(1.127cm³) and bulk density (1.351g/cm³). The smaller particle forms an interconnecting structure that can trap the water molecules and increases the water absorption. The water absoption was 36.67% in sample 1 higher than that (33.24%) for sample 2. The 3D printing produces a ceramic membrane with an inhomogeneous structure which cause a deviation in its filtration rate. However, the membrane hole shape enhances the filtration rate by more than 50%, which is from 107.4ml/min to 171.1ml/min. The filtration rate was decreased with the treatment duration from 1 to 5 minutes due to the accumulation of particulate matters. The ceramic membrane with hole (1b and 2b) can improve the decreasing of filtration rate by 64.85% to 70.64% for particle size between 72μ to 133μ. The cleaning of the membrane was characterize by spectra detected by EDX and it shows an effectiveness in order to remove the accumulation of the particular matters after the backwash process. Among the samples, the ceramic membrane 1b has a higher efficiency in terms of chemical oxygen demand (COD) and total suspended solid (TSS), which were achieved 98.33% reduction in COD and 46.15% in TSS.
format Thesis
qualification_level Master's degree
author Lim, Chin Hwa
author_facet Lim, Chin Hwa
author_sort Lim, Chin Hwa
title Integration of ceramic membrane through 3D printing technology
title_short Integration of ceramic membrane through 3D printing technology
title_full Integration of ceramic membrane through 3D printing technology
title_fullStr Integration of ceramic membrane through 3D printing technology
title_full_unstemmed Integration of ceramic membrane through 3D printing technology
title_sort integration of ceramic membrane through 3d printing technology
granting_institution Universiti Teknologi Malaysia, Faculty of Mechanical Engineering
granting_department Faculty of Mechanical Engineering
publishDate 2016
url http://eprints.utm.my/id/eprint/79348/1/LimChinHwaMFKM2016.pdf
_version_ 1747818206548983808