Nanosilica-enhanced water-based drilling mud for hole cleaning in inclined wells

Inadequate hole cleaning often leads to challenges in drilling operations such as poor cuttings lifting that causes pipe sticking, losing tools, and difficulties in liner/casing placements. Designing a drilling mud with improved rheological properties that are facing minimal degradation under high t...

Full description

Saved in:
Bibliographic Details
Main Author: Boyou, Natalie Vanessa
Format: Thesis
Language:English
Published: 2019
Subjects:
Online Access:http://eprints.utm.my/id/eprint/86076/1/NatalieVanessaBoyouPSChE2019.pdf
Tags: Add Tag
No Tags, Be the first to tag this record!
id my-utm-ep.86076
record_format uketd_dc
spelling my-utm-ep.860762020-08-30T08:53:23Z Nanosilica-enhanced water-based drilling mud for hole cleaning in inclined wells 2019 Boyou, Natalie Vanessa TP Chemical technology Inadequate hole cleaning often leads to challenges in drilling operations such as poor cuttings lifting that causes pipe sticking, losing tools, and difficulties in liner/casing placements. Designing a drilling mud with improved rheological properties that are facing minimal degradation under high temperature conditions would be a better solution to increase cuttings transportation efficiency. Static tests which included rheological properties, fluid loss, and fluid flow behaviour of the drilling mud with and without nanosilica were examined according to API standards. This study also involved dynamic tests which investigated the performance of nanosilica in degraded and non-degraded water-based drilling muds to improve cuttings lifting in inclined drilling operations. This research uses a jacketed mixing tank with a capacity of 200 litres and an operating temperature of up to 482? (250?) to degrade drilling mud with and without nanosilica before testing them at ambient condition in a flow loop. Simulated cuttings of irregular shape and sizes ranging from 1.4 to 4.0 mm were used. Different inclination angles (0, 30, 60, and 90°) have been considered in the dynamic tests with and without pipe rotation (120, 150, and 180 rpm) to simulate the drilling conditions in a wellbore. It was found that the presence of nanosilica has increased the cuttings transportation efficiency (CTE) in all experiments. Results indicate that the presence of nanosilica in mud increases the colloidal interactions with cuttings and contributes to improvements in CTE by 30.8 to 44%. At elevated temperatures, 12 ppg muds performed better than 9 ppg muds. However, after adding the optimum concentration of nanosilica of 1.0 ppb (by weight), the CTE improvement for 9 ppg muds was higher than that for the 12 ppg muds. The presence of nanosilica improves the CTE at elevated temperatures because the distribution of nanosilica in the mud is able to withstand the heat in high temperature conditions thus improving CTE when comparing to mud without nanosilica. The introduction of nanosilica in water-based drilling fluids shows promising results in hole cleaning process which will enable them to be used in extended reach drilling operations. 2019 Thesis http://eprints.utm.my/id/eprint/86076/ http://eprints.utm.my/id/eprint/86076/1/NatalieVanessaBoyouPSChE2019.pdf application/pdf en public http://dms.library.utm.my:8080/vital/access/manager/Repository/vital:131647 phd doctoral Universiti Teknologi Malaysia, Faculty of Engineering - School of Chemical & Energy Engineering Faculty of Engineering - School of Chemical & Energy Engineering
institution Universiti Teknologi Malaysia
collection UTM Institutional Repository
language English
topic TP Chemical technology
spellingShingle TP Chemical technology
Boyou, Natalie Vanessa
Nanosilica-enhanced water-based drilling mud for hole cleaning in inclined wells
description Inadequate hole cleaning often leads to challenges in drilling operations such as poor cuttings lifting that causes pipe sticking, losing tools, and difficulties in liner/casing placements. Designing a drilling mud with improved rheological properties that are facing minimal degradation under high temperature conditions would be a better solution to increase cuttings transportation efficiency. Static tests which included rheological properties, fluid loss, and fluid flow behaviour of the drilling mud with and without nanosilica were examined according to API standards. This study also involved dynamic tests which investigated the performance of nanosilica in degraded and non-degraded water-based drilling muds to improve cuttings lifting in inclined drilling operations. This research uses a jacketed mixing tank with a capacity of 200 litres and an operating temperature of up to 482? (250?) to degrade drilling mud with and without nanosilica before testing them at ambient condition in a flow loop. Simulated cuttings of irregular shape and sizes ranging from 1.4 to 4.0 mm were used. Different inclination angles (0, 30, 60, and 90°) have been considered in the dynamic tests with and without pipe rotation (120, 150, and 180 rpm) to simulate the drilling conditions in a wellbore. It was found that the presence of nanosilica has increased the cuttings transportation efficiency (CTE) in all experiments. Results indicate that the presence of nanosilica in mud increases the colloidal interactions with cuttings and contributes to improvements in CTE by 30.8 to 44%. At elevated temperatures, 12 ppg muds performed better than 9 ppg muds. However, after adding the optimum concentration of nanosilica of 1.0 ppb (by weight), the CTE improvement for 9 ppg muds was higher than that for the 12 ppg muds. The presence of nanosilica improves the CTE at elevated temperatures because the distribution of nanosilica in the mud is able to withstand the heat in high temperature conditions thus improving CTE when comparing to mud without nanosilica. The introduction of nanosilica in water-based drilling fluids shows promising results in hole cleaning process which will enable them to be used in extended reach drilling operations.
format Thesis
qualification_name Doctor of Philosophy (PhD.)
qualification_level Doctorate
author Boyou, Natalie Vanessa
author_facet Boyou, Natalie Vanessa
author_sort Boyou, Natalie Vanessa
title Nanosilica-enhanced water-based drilling mud for hole cleaning in inclined wells
title_short Nanosilica-enhanced water-based drilling mud for hole cleaning in inclined wells
title_full Nanosilica-enhanced water-based drilling mud for hole cleaning in inclined wells
title_fullStr Nanosilica-enhanced water-based drilling mud for hole cleaning in inclined wells
title_full_unstemmed Nanosilica-enhanced water-based drilling mud for hole cleaning in inclined wells
title_sort nanosilica-enhanced water-based drilling mud for hole cleaning in inclined wells
granting_institution Universiti Teknologi Malaysia, Faculty of Engineering - School of Chemical & Energy Engineering
granting_department Faculty of Engineering - School of Chemical & Energy Engineering
publishDate 2019
url http://eprints.utm.my/id/eprint/86076/1/NatalieVanessaBoyouPSChE2019.pdf
_version_ 1747818491556134912