Thermal response of silicon during virtual laser micromachining

This project presents thermal response of silicon during virtual laser micromachining based on finite element method. Predictable models were developed using ALGOR FE code to simulate laser micromachining and to predict temperature distribution in silicon due to laser material interaction. Two FE mo...

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Main Author: Muhammad Hasri, Ibrahim
Format: Thesis
Language:English
Published: 2009
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/16988/25/Thermal%20response%20of%20silicon%20during%20virtual%20laser%20micromachining.pdf
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spelling my-ump-ir.169882021-12-07T02:19:56Z Thermal response of silicon during virtual laser micromachining 2009 Muhammad Hasri, Ibrahim TJ Mechanical engineering and machinery This project presents thermal response of silicon during virtual laser micromachining based on finite element method. Predictable models were developed using ALGOR FE code to simulate laser micromachining and to predict temperature distribution in silicon due to laser material interaction. Two FE models, linear and circular cutting were developed. Thermal properties of silicon were taken from literature. Time dependent heat flux was defined at each node along cutting line, laser velocity was designed by model distance and time interval. Transient heat transfer analysis was used to simulate laser micromachining. Process parameters considered were laser power, velocity and plasma gas effect. Total of 28 simulations were done. The FE model was validated from published report. Results qualitatively were found to be agreeable. Crucial factors are found to be pulse energy and moving velocity in reducing thermal cracks and thermal debris. This virtual work can significantly reduce the cost and time for process development in industry, and improve product reliability. 2009 Thesis http://umpir.ump.edu.my/id/eprint/16988/ http://umpir.ump.edu.my/id/eprint/16988/25/Thermal%20response%20of%20silicon%20during%20virtual%20laser%20micromachining.pdf pdf en public engd doctoral Universiti Malaysia Pahang Faculty of Mechanical Engineering
institution Universiti Malaysia Pahang Al-Sultan Abdullah
collection UMPSA Institutional Repository
language English
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Muhammad Hasri, Ibrahim
Thermal response of silicon during virtual laser micromachining
description This project presents thermal response of silicon during virtual laser micromachining based on finite element method. Predictable models were developed using ALGOR FE code to simulate laser micromachining and to predict temperature distribution in silicon due to laser material interaction. Two FE models, linear and circular cutting were developed. Thermal properties of silicon were taken from literature. Time dependent heat flux was defined at each node along cutting line, laser velocity was designed by model distance and time interval. Transient heat transfer analysis was used to simulate laser micromachining. Process parameters considered were laser power, velocity and plasma gas effect. Total of 28 simulations were done. The FE model was validated from published report. Results qualitatively were found to be agreeable. Crucial factors are found to be pulse energy and moving velocity in reducing thermal cracks and thermal debris. This virtual work can significantly reduce the cost and time for process development in industry, and improve product reliability.
format Thesis
qualification_name engd
qualification_level Doctorate
author Muhammad Hasri, Ibrahim
author_facet Muhammad Hasri, Ibrahim
author_sort Muhammad Hasri, Ibrahim
title Thermal response of silicon during virtual laser micromachining
title_short Thermal response of silicon during virtual laser micromachining
title_full Thermal response of silicon during virtual laser micromachining
title_fullStr Thermal response of silicon during virtual laser micromachining
title_full_unstemmed Thermal response of silicon during virtual laser micromachining
title_sort thermal response of silicon during virtual laser micromachining
granting_institution Universiti Malaysia Pahang
granting_department Faculty of Mechanical Engineering
publishDate 2009
url http://umpir.ump.edu.my/id/eprint/16988/25/Thermal%20response%20of%20silicon%20during%20virtual%20laser%20micromachining.pdf
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